Investigation of the recycling of ceramic sludge waste from wall tile production in ceramic factory

• Autorzy: Ergin Hasan , Kayacı Kağan , Yıldırım Yıldız , Pilevne Ahmet Atınç , Keskin Aykut

Identyfikatory

DOI

10.37190/ppmp/166262

• Języki publikacji: EN

Abstrakty

EN

In ceramic production, vast amount of green process waste is created. Green process waste in other words, sludge waste creates a big environmental problem. It can create water pollution as well as create environmental problems having a big physical change of the stored area., Therefore, the use of sludge waste in the process as raw material is vitally important. The research programme was carried out to use the green process wastes as raw materials in the recipes of various products in Kaleseramik Research and Development Center in Turkey. Firstly, the long term samples were taken in order to observe the fluctuation of the created waste. Then, the chemical and mineralogical characterization of sludge wastes was carried out by using XRF and XRD. Different recipes were prepared by using green process waste. The behavior and the phases of fired products were evaluated by using a double-beam optical non-contact dilatometer and XRD. SEM and EDX were carried out for microstructural and microchemical analysis. Finally; the physical, mechanical and color properties of waste added recipes; such as water absorption, linear shrinkage, breaking strength and chromatic coordinates were measured. The results showed that it is possible to develop wall tile body with suitable technological properties by using appropriate mixture of process wastes in the body composition. The usage of sludge waste eliminates environmental problems and also provides the cost advantages as a raw material input. The full results of the case study performed at Kaleseramik Factory is illustrated in details.

Słowa kluczowe

EN

ceramic tile; waste management; recycling; eco-products; green deal

• Wydawca: Oficyna Wydawnicza Politechniki Wrocławskiej
• Czasopismo: Physicochemical Problems of Mineral Processing
• Rocznik: 2023
• Tom: Vol. 59, iss. 5
• Strony: art. no. 166262
• Opis fizyczny: Bibliogr. 11 poz., rys., tab., wykr.

Twórcy

autor

Ergin Hasan

• Istanbul Technical University, Faculty of Mines, Mining Engineering Department, Maslak, Istanbul, Turkey

• https://orcid.org/0000-0002-0256-4948

autor

Kayacı Kağan

• Kaleseramik Research and Development Center, Çan, Çanakkale, Turkey

• https://orcid.org/0000-0002-9665-8338

autor

Yıldırım Yıldız

• Kaleseramik Research and Development Center, Çan, Çanakkale, Turkey

• https://orcid.org/0000-0002-2751-3936

autor

Pilevne Ahmet Atınç

• Kaleseramik Research and Development Center, Çan, Çanakkale, Turkey

autor

Keskin Aykut

• Istanbul Technical University, Faculty of Mines, Mining Engineering Department, Maslak, Istanbul, Turkey
• Kaleseramik Research and Development Center, Çan, Çanakkale, Turkey

• https://orcid.org/0000-0002-1300-2529

Bibliografia

• DANIYAL, M., & AHMAD, S., 2015. Application of waste ceramic tile aggregates in concrete. International Journal of Innovative Research in Science, Engineering and Technology, 4(12), 12808-12815.
• EL-FADALY, E., BAKR, I. M., BREKA, M. A., 2010. Recycling of ceramic industry wastes in floor tiles recipes. Journal of American Science, 6(10), 241-247.
• KAYACI, K., ERGIN, H., ALTINTAŞ, A., EKER, A., TÜRK, Ş., KILIÇ, M., DURGUT, E., ÇİMEN, S., 2014. The Recycling of Ceramic Sludge Waste to Produce Alternative Eco-Products. EurAsia Waste Management Symposium, 153-162.
• KAYACI, K., YILDIRIM, Y., GENÇ, Ş.C., KESKIN, A., ÇIRPIN, A., 2019. Investigation of the Possibilities of Using Cake and Ceramic Sanitary Ware Fired Cracked Wastes in Porcelain Tile Bodies of Ceramic Tile Factories. Afyon Kocatepe University Journal of Science and Engineering, 19, Special Issue, 353-358.
• RAHAMANNAN, B., SUNDARAM, C.K, VIRUTHAGIRI, G., SHANMUGAM N., 2013. Effects of fly ash addition on the mechanical and other properties of ceramic tiles. International Journal of Latest Research in Science and Technology, 2 (1), 486–491.
• RYSHCHENKO, M.I., FEDORENKO, E.Y., CHIRKINA, M.A. KARYAKINA, E.L., ZOZULYA, S.E. 2009. Microstructure and properties of lower-temperature porcelain. Glass Ceram 66, 393–396
• TORRES, P., MANJATE, R.S., QUARESMA, S., FERNANDES, H.R., FERREIRA, J.M.F. 2007. Development of ceramic floor tile compositions based on quartzite and granite sludge. Journal of the European Ceramic Society, 27 (16), 4649–4655.
• TARHAN, B., TARHAN, M., AYDIN, T., 2017. Reusing sanitary ware waste products in glazed porcelain tile production. Ceramics International, 43(3), 3107-3112.
• TARHAN, B., 2019. Usage of fired wall tile wastes into fireclay sanitary ware products. Journal of the Australian Ceramic Society, 55, 1-10.
• Ceramicworldweb.com, (2021). World Production and consumption of ceramic tiles. Acimac Research Department, 9th Edition.
• WATTANASIRIWECH, D., SAITON, A., WATTANASIRIWECH, S., Paving blocks from ceramic tile production waste, Journal of Cleaner Production, Volume 17, Issue 18, 2009, Pages 1663-1668, ISSN 0959-6526,

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).