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Effect of scale deposits on the internal surfaces of the tubes on the superheater operation

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Treść / Zawartość
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Języki publikacji
EN
Abstrakty
EN
A mathematical model of the steam superheater exchanger with distributed parameters has been developed. Scale deposits were assumed to be present on the internal tube surfaces. It was assumed that the inner tube surfaces are covered by a thin layer of scale deposits. The finite volume method was used to solve partial differential equations describing flue gas, tube wall and steam temperature. The developed modeling technique can especially be used for modeling tube heat exchangers when detail information on the tube wall temperature distribution is needed. The numerical model of the superheater developed in the paper can be used for modeling of the superheaters with complex flow arrangement accounting scales on the internal tube surfaces. Using the model proposed the detailed steam, wall and flue gas temperature distribution over the entire superheater can be determined. The steam pressure distribution along its path flow and the total heat transfer rate can also be obtained. The calculations showed that the presence of scale on the internal surfaces of the tubes cause the steam temperature decrease and the heat flow rate transferred from the flue gas to the steam. Scale deposits on the inner surfaces of the tubes cause the tube wall temperature growth and can lead to premature wear of tubes due to overheating.
Rocznik
Strony
73--91
Opis fizyczny
Bibliogr. 21 poz., il.
Twórcy
autor
  • Cracow University of Technology, Institute of Thermal Power Engineering, Jana Pawła II 37, 31-864 Krakow, Poland
autor
  • Cracow University of Technology, Institute of Thermal Power Engineering, Jana Pawła II 37, 31-864 Krakow, Poland
Bibliografia
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  • [2] SHAH R.K., SEKULIĆ D.P.: Fundamentals of heat exchanger design. Wiley, Hoboken, 2003.
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  • [5] KUZNETSOV N.W., MITOR W.W., DUBOVSKI I.E., KARASINA E.S. (Eds.): Thermal Calculations of Steam Boilers (Standard Method). 2nd Edn. Energia, Moscow 1973, Russia.
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  • [7] TALER J., TROJAN M., TALER D.: Monitoring of Ash Fouling and Internal Scale Deposits in Pulverized Coal Fired Boilers. Nova Science Publishers Inc., New York 2011.
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  • [9] LUDOWSKI P., TALER D., TALER J.: Identification of thermal boundary conditions in heat exchangers of fluidized bed boilers. Appl. Therm. Eng. 58(2013), 194-204.
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  • [13] BEHBAHANINIA A., BAGHERI M., BAHRAMPOURY R.: Optimization of the fire tube heat recovery steam generators for cogeneration plants through genetic algorithm. Appl. therm. Eng. 30(201), 2378-2385.
  • [14] XU L., KHAN J.A., CHEN Z.: Thermal load deviation model for superheater and reheater of a utility boiler. App. Therm. Eng. 20(2000), 545-558.
  • [15] RAHIMI M., KHOSHHAL A., SHARIATI S.M.: CFD modeling of a boiler's tubes rupture. Appl. Therm. Eng. 26(2006) 2192-2200.
  • [16] PURBOLAKSONO J., KHINANI A., RASHID A.Z., ALI A.A., AHMAD J., NORDIN N.F.: A new method for estimating heat flux in superheater and reheater tubes. Nucl. Eng. Design 239(2009), 1879-1884.
  • [17] OTHMAN H., PURBOLAKSONO J., AHMAD B.: Failure investigation on deformed superheater tubes. Eng. Failure Anal. 16(2009), 329-339.
  • [18] PURBOLAKSONO J., AHMAD J., BENG L.C., RASHID A.Z., ALI A.A.: Failure analysis on a primary superheater tube of a power plant. Eng. Failure Anal. 17(2010), 158-167.
  • [19] PRONOBIS M., WOJNAR W.: The rate of corrosive wear in superheaters of boilers for supercritical parameters of steam. Eng. Failure Anal. 19(2012), 1-12.
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  • [21] GNIELINSKI V.: Heat transfer in cross-flow around single rows of tubes through tube bundles. 2nd Edn. In: VDI heat Atlas, Springer, Berlin-Heidelberg 20100, G7, 725-730.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ed760d31-40ea-4b9b-a7d8-32a61db8608d
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