Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The machining of non-conducting materials is very difficult due to its brittleness and hardness properties. The electrochemical discharge machining (ECDM) process is the hybrid non-traditional manufacturing technology because it is combined with two processes namely electro-chemical machining (ECM) and electro-discharge machining (EDM) which can cut non-conducting and conducting materials. Hence from this view, the present work is undertaken to understand the development and manufacturing of ECDM setup based on Arduino. The 2D drawings are drawn by using AutoCAD software and 3D model is developed with CATIA software. The ECDM machine setup is manufactured accurately according to the 2D drawings and 3D model. The gravity feed mechanism is applied to workpiece materials and the speed of cathode tool electrode is controlled by using Arduino programming through the computer. The preliminary experimental trials were carried out and micro-hole drills on the glass and ceramic materials are successfully achieved. The present article provides fundamental and detailed building study of ECDM setup which includes information from the starting sketch up to the real prototype model. This work may be useful to make advanced machining setup as well as may solve the basic difficulties of new researchers in this field.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
45--60
Opis fizyczny
Bibliogr. 36 poz., rys.
Twórcy
autor
- Department of Manufacturing Engineering, National Institute of Technology, Jamshedpur, Jharkhand, India, 831014
autor
- Department of Manufacturing Engineering, National Institute of Technology, Jamshedpur, Jharkhand, India, 831014
autor
- Department of Manufacturing Engineering, National Institute of Technology, Jamshedpur, Jharkhand, India, 831014
Bibliografia
- [1] PAWAR P., BALLAV R., KUMAR A., 2015, Revolutionary developments in ECDM process: An overview, Materials Today: Proceedings, 2/4-5, 3188-3195.
- [2] KURAFUJI H., SUDA K., 1968, Electrical discharge drilling of glass, Annals of the CIRP, 16, 415-419.
- [3] GUPTA P.K., DVIVEDI A., KUMAR P., 2015, Developments on electrochemical discharge machining: A review of experimental investigations on tool electrode process parameters, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 229/6, 910-920.
- [4] GOUD M., SHARMA A.K., JAWALKAR C., 2016, A review on material removal mechanism in Electrochemical Discharge Machining (ECDM) and possibilities to enhance the material removal rate, Precision Engineering, 45, 1-17.
- [5] SINGH T., DVIVEDI A., 2016, Developments in electrochemical discharge machining: A review on electrochemical discharge machining, process variants and their hybrid methods, International Journal of Machine Tools and Manufacture, 105, 1-13.
- [6] KULKARNI A.V., JAIN V.K., MISRA K.A., 2011, Electrochemical spark micromachining: Present scenario, International Journal of Automation Technology, 5/1, 52-59.
- [7] GAO C., LIU Z., LI A., 2014, Study of micro drilling on pyrex glass using spark assisted chemical engraving, Micro and Nanosystems, 6/1, 26-33.
- [8] TONDON S., JAIN V.K., KUMAR P., RAJURKAR K.P., 1990, Investigations into machining of composites, Precision Engineering, 12/4, 227-238.
- [9] DOLOI B., BHATTACHARYYA B., SORKHEL S.K., 1999, Electrochemical discharge machining of non-conducting ceramics, Defence Science Journal, 49/4, 331-338.
- [10] WEST J., JADHAV A., 2007, ECDM methods for fluidic interfacing through thin glass substrates and the formation of spherical microcavities, Journal of Micromechanics and Microengineering, 17/2, 403-409.
- [11] FURUTANI K., SHINTANI H., MURASE Y., ARAKAWA S., 2010, Measurement of current in electro-chemical discharge machining by forced discharge dispersion, Pulse, 6/5, 1-4.
- [12] WEI C., NI J., HU D., 2010, Electrochemical discharge machining using micro-drilling tools, Transactions of NAMRI/SME, 38, 105-111.
- [13] ZHANG Z., HUANG L., JIANG Y., LIU G., NIE X., LU H., ZHUANG H., 2016, A study to explore the properties of electrochemical discharge effect based on pulse power supply, The International Journal of Advanced Manufacturing Technology, 85/9-12, 2107-2114.
- [14] WUTHRICH R., SPAELTER U., WU Y., BLEULER H., 2006, A systematic characterization method for gravity-feed micro-hole drilling in glass with spark assisted chemical engraving (SACE), Journal of Micromechanics And Microengineering, 16/9, 1891-1896.
- [15] WUTHRICH R., DESPONT B., MAILLARD P., BLEULER H., 2006, Improving the material removal rate in spark-assisted chemical engraving (SACE) gravity-feed micro-hole drilling by tool vibration, Journal of Micromechanics and Microengineering, 16/11, N28-N31.
- [16] FASCIO V., LANGEN H.H., BLEULER H., COMNINELLIS C., 2003, Investigations of the spark assisted chemical engraving, Electrochemistry Communications, 5/3, 203-207.
- [17] JIANG B., LAN S., NI J., 2014, Investigation of micro-drilling assisted electrochemical discharge machining, In Proceedings of 9th international workshop on microfactories, University of Hawaii, Honolulu, USA, 96-100.
- [18] RUSLI M., FURUTANI K., 2012, Performance of Micro-hole Drilling by Ultrasonic-assisted Electro-Chemical Discharge Machining, Advanced Materials Research, 445, 865-870.
- [19] RAZFAR M.R., BEHROOZFAR A., NI J., 2014, Study of the effects of tool longitudinal oscillation on the machining speed of electrochemical discharge drilling of glass, Precision Engineering, 38/4, 885-892.
- [20] JIANG B., LAN S., NI J., 2014, Experimental Investigation of drilling incorporated electrochemical discharge machining, In Proceedings of the ASME 2014 International Manufacturing Science and Engineering Conference, USA, 2, 1-8.
- [21] ZIKI J.D.A., WUTHRICH R., 2013, Forces exerted on the tool-electrode during constant-feed glass micro-drilling by spark assisted chemical engraving, International Journal of Machine Tools and Manufacture, 73, 47-54.
- [22] CHAK S.K., RAO P.V., 2007, Trepanning of Al2O3 by electro-chemical discharge machining (ECDM) process using abrasive electrode with pulsed DC supply, International Journal of Machine Tools and Manufacture, 47/14, 2061-2070.
- [23] CHAK S.K., RAO P.V., 2008, The drilling of Al2O3 using a pulsed DC supply with a rotary abrasive electrode by the electrochemical discharge process, The International Journal of Advanced Manufacturing Technology, 39/7-8, 633-641.
- [24] PAUL L., HIREMATH S.S., 2014, Characterisation of micro channels in electrochemical discharge machining process, Applied Mechanics and Materials, 490-491, 238-242.
- [25] PAUL L., HIREMATH S.S., RANGANAYAKULU J., 2014, Experimental investigation and parametric analysis of electro chemical discharge machining, International Journal of Manufacturing Technology and Management, 28/1-3, 57-79.
- [26] MADHAVI J.B., HIREMATH S.S., 2016, Investigation on Machining of Holes and Channels on Borosilicate and Sodalime Glass using μ-ECDM Setup, Procedia Technology, 25, 1257-1264.
- [27] SABAHI N., RAZFAR M.R., 2017, Investigating the effect of mixed alkaline electrolyte (NaOH + KOH) on the improvement of machining efficiency in 2D electrochemical discharge machining (ECDM), The International Journal of Advanced Manufacturing Technology, 1-15.
- [28] HUANG S.F., LIU Y., LI J., HU H.X., SUN L.Y., 2014, Electrochemical discharge machining micro-hole in stainless steel with tool electrode high-speed rotating, Materials and Manufacturing Processes, 29/5, 634-637.
- [29] CHENG C.P., WU K.L., MAI C.C., HSU Y.S., YAN B.H., 2010, Magnetic field-assisted electrochemical discharge machining, Journal of Micromechanics And Microengineering, 20/7, 075019 (1-7).
- [30] COTEATA M., CIOFU C., SLATINEANU L., MUNTEANU A., DODUN O., 2009, Establishing the electrical discharges weight in electrochemical discharge drilling, International Journal of Material Forming, 2/1, 673-676.
- [31] COTEATA M., POP N., SCHULZE H.P., SLATINEANU L., DODUN O., 2016, Investigation on hybrid electrochemical discharge drilling process using passivating electrolyte, Procedia CIRP, 42, 778-782.
- [32] SINGH T., DVIVEDI A., 2017, A pressurized feeding approach for effective control on working gap in ECDM of borosilicate glass, Materials and Manufacturing Processes, 1-12.
- [33] MEDILIYEGEDARA T.K.K.R., DE SILVA A.K.M., HARRISON D.K., MCGEOUGH J.A., 2005, New developments in the process control of the hybrid electrochemical discharge machining (ECDM) process, Journal of Materials Processing Technology, 167/2, 338-343.
- [34] ZHANG Y., XU Z., ZHU D., XING J., 2015, Tube electrode high-speed electrochemical discharge drilling using low-conductivity salt solution, International Journal of Machine Tools and Manufacture, 92, 10-18.
- [35] FURUTANI K., KOJIMA S., 2016, Prototyping of acceleration sensor by using lathe-type electro-chemical discharge machine, Procedia CIRP, 42, 772-777.
- [36] WUTHRICH R., FASCIO V., 2005, Machining of non-conducting materials using electrochemical discharge phenomenon - an overview, International Journal of Machine Tools and Manufacture, 45/9, 1095-1108.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-eadb2e03-ef3f-4124-a684-72820aab5dbd