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Purpose: The work is aimed at determination of the influence of selected technological parameters on the preliminary state of stress in bundles of metal sheets being compressed by the pressure beam and submitted to the cutting process on a guillotine. Design/methodology/approach: The numerical simulations concerning the preliminary state of stress in the bundle of sheets were conducted by means of the finite element method and the computer system MSC.Patran with the computational module MSC.Marc. The experimental studies concerning the influence of a force loading the pressure beam on the quality of metal sheets were carried out using scanning electron microscopy. Findings: Possibilities of finding the optimum cutting parameters to maximise the values of preliminary state of stress in the bundle of metal sheets subjected to cutting. Higher values of stresses in the bundle coming from loading the pressure beam on the one hand decrease the maximum values of cutting force and thereby facilitate the performance of the cutting process, however on the other hand too high values of stresses might damage the surface of the top sheet in a bundle. Research limitations/implications: The main task of the presented research concerns the reduction of the maximum force generated on a knife during the cutting process. It is possible by increasing the values of preliminary state of stress realized in practice by applying higher values of a force loading the pressure beam. The force should not be too high in order to avoid damaging of the top sheet in the bundle loading by the pressure beam. Practical implications: The appropriate selection of the cutting parameters on account of preliminary state of stress in the bundle of sheets is essential in terms of industrial economy. It enables reducing the amount of waste caused by defects in bundles of sheets and decreases wear of the cutting tool. The research has been conducted in order to reduce the number of randomly occurring defects during cutting of metal sheets on a guillotine. Originality/value: The results acquired from the research facilitate selection of the best parameter settings required for conducting the optimum cutting process on a guillotine. The optimum set of cutting parameters leads to the reduction of defects’ number occurring during the process.
Wydawca
Rocznik
Tom
Strony
14--24
Opis fizyczny
Bibliogr. 16 poz.
Twórcy
autor
- Institute of Theoretical and Applied Mechanics, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
- [1] M.C. Show, Metal Cutting Principles, Oxford University Press, New York, 2005.
- [2] J. Kaczmarczyk, D. Gąsiorek, A. Mężyk, A. Skibniewski, Connection between the defect shape and stresses which cause it in the bundle of sheets being cut on guillotines, Modelling and Optimization of Physical Systems 6 (2007) 81-84.
- [3] T. Atkins, The Science and Engineering of Cutting, the Mechanics and Processes of Separating, Scratching and Puncturing Biomaterials, Materials and Non-metals, Elsevier Ltd., Oxford, 2009.
- [4] T. Özel, E. Zeren, Finite Element Analysis of the Influence of Edge Roundness on the Stress and Temperature Fields Induced by High Speed Machining, International Journal of Advanced Manufacturing Technology 35/3-4 (2007) 255-267.
- [5] S. Ambati, R. Rega, Simulation of Cutting Stresses and Temperatures on Tool Geometry at the Onset of Turning Operation by Finite Element Method, PARIPEX – Indian Journal of Research 2/3 (2013) 123-125.
- [6] A. Grajcar, R. Kuziak, W. Zalecki, Third Generation of AHSS with Increased Fraction of Retained Austenite for the Automotive Industry, Archives of Civil and Mechanical Engineering 12/3 (2012) 334-341.
- [7] J. Kaczmarczyk, Guillotine and the Way of Cutting of Bundles of Sheets, Patent Office of the Republic of Poland, Patent PL400276, 2015 (in Polish).
- [8] K.J. Bathe, A. Chaudhary, A Solution Method for Planar and Axisymmetric Contact Problems, International Journal for Numerical Methods in Engineering 21 (1985) 65-88.
- [9] O.C. Zienkiewicz, R.L. Taylor, The Finite Element Method, Solid Mechanics, Butterworth-Heinemann, Oxford, 2000.
- [10] A.F. Bower, Applied Mechanics of Solids, CRC Press, New York, 2010.
- [11] W. Krasoń, J. Małachowski, Effort Analysis of the Landing Gear with Possible Flow During Touchdown, NAUN International Journal of Mechanics 2/16 (2008) 16-23.
- [12] P. Preś, W. Skoczyński, K. Jaśkiewicz, Research and Modeling Workpiece Edge Formation Process During Orthogonal Cutting, Archives of Civil and Mechanical Engineering 14 (2014) 622-635.
- [13] J. Kaczmarczyk, Modelling of Kinematics of Cutting Tool Motion of a Guillotine, Modelling and Optimization of Physical Systems 10 (2011) 39-44.
- [14] P. Fedeliński, R. Górski, T. Czyż, G. Dziatkiewicz, J. Ptaszny, Analysis of Effective Properties of Materials by Using the Boundary Element Method, Archives of Mechanics 66/1 (2014) 19-35.
- [15] G. Wróbel, J. Kaczmarczyk, J. Stabik, M. Rojek, Numerical Models of Polymeric Composite to Simulate Fatigue and Ageing Processes, Journal of Achievements in Materials and Manufacturing Engineering 34/1 (2009) 31-38.
- [16] L.A. Dobrzański, E. Hajduczek, J. Marciniak, R. Nowosielski, Physical metallurgy and heat treatment of tool materials, WNT, Warsaw, 1990 (in Polish).
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-eac0d5f9-7a96-4ca7-af2c-16eafac9d435