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Classification of Deflections of Thin-Walled Elements Made of EN AW-7075A Aluminum Alloy During Milling

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The aim of the research is to classify and evaluate the size of deformations appearing during milling of thin-walled elements representing a pocket form made of aluminum alloy AW-7075A. Finishing, which is the purpose of the research, was carried out at the full depth of cut ap = 15 mm, milling the entire height of the wall in one pass. Deformations during machining were correlated with the geometric accuracy of the workpieces after machining. During the tests, deformations were measured with a laser displacement sensor, and the temperature of the samples was measured using a resistance temperature sensor. The tests made it possible to identify deformations occurring during the milling of thin-walled elements. The course of deformation during milling was analyzed, from which the value of deformation caused by milling, the reaction to this deformation and its time were extracted, additionally, permanent distortion of the workpiece was detected. The results show the effect of the ratio of the height to the thickness of the thin-walled element on its geometric accuracy after machining in the form of straightness and flatness of the samples. The test results were compared to the tests carried out on the Ti6Al4V titanium alloy, which confirmed the influence of the material selection on the course of deformations during milling.
Twórcy
  • Division of Machining, Institute of Mechanical Technology, Faculty of Mechanical Engineering, Poznan University of Technology, 3 Piotrowo St., 60-965 Poznan, Poland
  • Division of Metrology and Measurement Systems, Institute of Mechanical Technology, Faculty of Mechanical Engineering, Poznan University of Technology, 3 Piotrowo St., 60-965 Poznan, Poland
  • Division of Machining, Institute of Mechanical Technology, Faculty of Mechanical Engineering, Poznan University of Technology, 3 Piotrowo St., 60-965 Poznan, Poland
Bibliografia
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  • 4. Wu Q., Li L., Zhang YD. Simulations and Experiments on Vibration Control of Aerospace Thin-Walled Parts via Preload. Shock and Vibration 2017; 2017: 1–7.
  • 5. Kolluru K., Axinte D., Becker A. A solution for minimising vibrations in milling of thin walled casings by applying dampers to workpiece surface. CIRP Annals 2013; 62(1): 415–8.
  • 6. Zhu W., Zhuang J., Guo B., Teng W., Wu F. An optimized convolutional neural network for chatter detection in the milling of thin-walled parts. Int J Adv Manuf Technol 2020; 106(9–10): 3881–95.
  • 7. Zawada-Michałowska M. High-Performance Milling Techniques of Thin-Walled Elements. Adv Sci Technol Res J 2022; 16(3): 98–110.
  • 8. Kuczmaszewski J., Zaleski K., Matuszak J., Mądry J. Testing Geometric Precision and Surface Roughness of Titanium Alloy Thin-Walled Elements Processed with Milling. Advances in Manufacturing II 2019; 5: 95–106.
  • 9. Rubeo M.A., Schmitz T.L. Global stability predictions for flexible workpiece milling using time domain simulation. Journal of Manufacturing Systems 2016; 40: 8–14.
  • 10. Shi J., Song Q., Liu Z., Ai X. A novel stability prediction approach for thin-walled component milling considering material removing process. Chinese Journal of Aeronautics 2017; 30(5): 1789–98.
  • 11. Soori M., Asmael M. Deflection Error Prediction and Minimization in 5-Axis Milling Operations of Thin-Walled Impeller Blades. Mechanical Engineering 2021; 1–21.
  • 12. Czyżycki J., Twardowski P., Znojkiewicz N. Analysis of the Displacement of Thin-Walled Workpiece Using a High-Speed Camera during Peripheral Milling of Aluminum Alloys. Materials 2021; 14(16): 4771.
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  • 16. Zawada-Michałowska M., Kuczmaszewski J., Pieśko P. Effect of the Geometry of Thin-Walled Aluminium Alloy Elements on Their Deformations after Milling. Materials 2022; 15(24): 9049.
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  • 18. Jiang X., Wang Y., Ding Z., Li H. An approach to predict the distortion of thin-walled parts affected by residual stress during the milling process. Int J Adv Manuf Technol 2017; 93(9–12): 4203–16.
  • 19. Jiang X., Li B., Yang J., Zuo XY. Effects of tool diameters on the residual stress and distortion induced by milling of thin-walled part. Int J Adv Manuf Technol 2013; 68(1–4): 175–86.
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Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ea5e7971-3bd2-42bd-862a-a24f06ffe89c
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