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Feed drive simulation for the prediction of the tool path follow up in High Speed Machining

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper deals with an advanced modeling of the feed drives of a five axis machine tool within the context of High Speed Machining. The management of the multi axes as well as high velocities causes problems to the set machine tool – Numerical Controller throughout the trajectory execution process. As a result, many errors are introduced during machining all process long affecting the surface quality. The paper aims at modeling the feed drive dynamics during trajectory follow-up including the current, the velocity and position loops as well as the feed forward terms, which characterize classical drives on actual HSM machines. It concerns translational axes as well as rotary axes. A procedure of identification of the virtual axis model are detailed for three and five axis trajectories presenting various types of geometrical discontinuities.
Rocznik
Strony
32--42
Opis fizyczny
Bibliogr. 21 poz., rys.
Twórcy
autor
  • Laboratoire Universitaire de Recherche en Production Automatisée, ENS Cachan, Université Paris Sud 11, 61 avenue du Président Wilson, 94235 Cachan cedex, France
autor
  • Laboratoire Universitaire de Recherche en Production Automatisée, ENS Cachan, Université Paris Sud 11, 61 avenue du Président Wilson, 94235 Cachan cedex, France
autor
  • Laboratoire Universitaire de Recherche en Production Automatisée, ENS Cachan, Université Paris Sud 11, 61 avenue du Président Wilson, 94235 Cachan cedex, France
Bibliografia
  • [1] BARRE P.J., Modélisation du comportement dynamique et commande d'une machine-outil agile, Mécanique & Industries, 2002, Vol. 3.
  • [2] BLOCH S., DENEUVILLE E., TAN L., Innovative feed rate optimisation technique, international conference on metal cutting and High Speed Machining, 2001.
  • [3] DUC E., LARTIGUE C., TOURNIER C., BOURDET P., A new concept for the design and the manufacturing of free-form surfaces: The machining surface, Annals of the CIRP, Vol. 48/1, 1999, 103-106.
  • [4] DUGAS A., Simulation d'usinages de formes complexes, PhD thesis. Ecole Centrale de Nantes, Université de Nantes, 2002.
  • [5] ERKORKMAZ K., ALTINTAS Y., High speed CNC system design. Part II: modelling and identification of feed drives. International Journal of Machine Tools and Manufacture, Vol. 41, 2001, 1487-1509.
  • [6] ERKORKMAZ K., WONG W., Rapid identification technique for virtual CNC drives. International Journal
  • [7] KIKUUWE R., TAKESUE N., SANO A., MOCHIYAMA H., FUJIMOTO H., Fixed-step friction simulation: from classical Coulomb model to modem continuous models, International Conference on Intelligent Robots and Systems, Canada, 2005.
  • [8] JERARD R.B., DRYSDALE R.L., HAUCK K., SCHAUDT B., MAGEWICK J., Sculptured Surface - Methods for Detecting Errors in Numerically Controlled Machining of Sculptured Surfaces, IEEE Computer Graphics & Applications, 1989, 26-39.
  • [9] LAMBRECHTS P., BOERLAGE M., STEINBUCH M., Trajectory planning and feedforward design for electromechanical motion systems, Control Engineering Practice, Vol. 13,2005, 145-447.
  • [10] LAVERNHE S., Prise en compte des contraintes associés au couple MO-CN en génération de trajectoire 5 axes UGV, PhD thesis, Ecole Normale Supérieure de Cachan, 2006.
  • [11] LAVERNHE S., QUINSAT Y., TOURNIER C., LARTIGUE C., MAYER R., NC-simulation for the prediction of surface finish in 5-axis High Speed Machining, Proceedings of 3rd International Conference High Performance Cutting (HPC), Dublin, Irlande, Vol. N° 1, 387-396, 2008, 12-13.
  • [12] LAVERNHE S., TOURNIER C., LARTIGUE C., Optimization of 5-axis high-speed machining using a surface based approach, Computer Aided Design, Vol. N° 40, 2008, 1015-1023.
  • [13] MENON K., KRISHNAMURTHY K., Control of low velocity friction and gear backlash in a machine tool feed drive system Mechatronics, Vol.9, 1999,33-52.
  • [14] OLSSON H., ASTRÔM K.J., CANUDAS DE WIT C., GÀFVERT M., LISCHINSKY P., Friction models and friction compensation, Lund University, 1997.
  • [15] RAMESH R., MANNAN M.A., POO A.N., Tracking and contour error control in CNC servo systems, International Journal of Machine Tools and Manufacture, Vol. 45, 2005, 301-326.
  • [16] SCHMITZ T.L., ZIEGERT J.C., CANNING J. S., ZAPATA R., Case study: A comparison of error sources in high-speed milling. Precision Engineering, Vol. N° 32, 2008, 126-133.
  • [17] SIEMENS, Description of functions - Sinumerik 840D/840Di/810D, www.automation.siemens.com/doconweb, 2002
  • [18] SUSANU M., DUMUR D., LARTIGUE C., TOURNIER C., Improving performance of machine tools with predictive axis controllers within an open architecture Framework, 3rd International Conference on Advanced Manufacturing Technology, Kuala Lumpur, Malaysia, 2004
  • [19] WHALLEY R., EBRAHIMI M., ABDUL-AMEER A.A., Hybrid modelling of machine tool axis drives. International Journal of Machine Tools and Manufacture, Vol. 45, 2005, 1560-1576.
  • [20] YEUNG C.H., ALTINTAS Y., ERKORKMAZ K., Virtual CNC system. Part I. System architecture. International Journal of Machine Tools and Manufacture, Vol. 46, Chap. 10, 2006, 1107-1123.
  • [21] YEUNG C.H. , ALTINTAS Y., ERKORKMAZ K., Virtual CNC system. Part II. System architecture. International Journal of Machine Tools and Manufacture, Vol. 46, Chap. 10, 2006, 1124-1138.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e982145c-1509-4a29-ad3e-f00e55eeb5e6
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