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This article presents the main stages and challenges in modelling and designing of modern ultrasonic welding and cutting systems. First, the key components of such a system, such as an ultrasonic stack (consisting of a high power ultrasonic transducer and a sonotrode) and a digitally controlled ultrasonic power supply with precise control of the output power, have been considered. Next, a concept of measurement system for verification and validation of mathematical models of ultrasonic stacks and its components has been presented. Finally, a method of ultrasonic stack e-diagnosis based on ultrasonic transducer electrical impedance measurement during welding and cutting process has been described.
Wydawca
Czasopismo
Rocznik
Tom
Strony
93--99
Opis fizyczny
Bibliogr. 21 poz., rys., wykr., fot.
Twórcy
autor
- Tele and Radio Research Institute, Ratuszowa 11, 03-450 Warszawa, Poland
autor
- Tele and Radio Research Institute, Ratuszowa 11, 03-450 Warszawa, Poland
autor
- Tele and Radio Research Institute, Ratuszowa 11, 03-450 Warszawa, Poland
autor
- Tele and Radio Research Institute, Ratuszowa 11, 03-450 Warszawa, Poland
Bibliografia
- 1. Brylski M. (2010a), Generation of ultrasonic welding cycle as a function of active power in time [in Polish], Elektronika, 51, 7, 102–104.
- 2. Brylski M. (2010b), Follow-up power adjustment in ultrasonic assembly of ultrasonic welding system [in Polish], Elektronika, 51, 7, 105–107.
- 3. Chudorliński J., Kardyś W. (2010), Usage of resonant converters in ultrasonic generators [in Polish], Elektronika, 51, 7, 99–102.
- 4. Ensminger D., Bond L.J. (2012), Ultrasonics – Fundamentals, Technologies, and Applications, 3rd Ed., CRC Press, Taylor & Francis Group, Boca Raton.
- 5. Kardyś W., Milewski A., Kluk P., Kogut P. (2013), Linear high power amplifier for measurements of nonlinear properties of ultrasonic systems [in Polish], Elektronika, 54, 4, 20–23.
- 6. Kluk P. (2009a), Architecture of series of types of ultrasonic welding systems with digital feedback [in Polish], Elektronika, 50, 7, 74–79.
- 7. Kluk P. (2009b), Algorithm of active power stabilization in high power ultrasonic assembly of ultrasonic welding system with digital feedback [in Polish], Elektronika, 50, 7, 79–81.
- 8. Kluk P., Milewski A., Kogut P., Kardyś W., Młynarski B. (2013), Virtual Instrument for Optical Measurement of Ultrasonic Stack Vibrations [in Polish], Elektronika, 54, 4, 23–26.
- 9. Kluk P., Wlazło P. (2009), Ultrasonic assembly resonance frequency tracking algorithm in ultrasonic welding system with digital feedback [in Polish], Elektronika, 50, 7, 70–74.
- 10. Kogut P., Milewski A., Kluk P., Kardyś W., Nafalski L. (2013), Piezoelectric transducer impedance measurement circuit [in Polish], Elektronika, 54, 4, 16–19.
- 11. Książek L., Kluk P. (2010), Selected applications of ultrasonic technique in mechatronics [in Polish], Elektronika, 51, 10, 131–134.
- 12. Milewski A., Kluk P., Kogut P. (2011), Automatically controlled ultrasonic power generator [in Polish], Elektronika, 52, 9, 198–201.
- 13. Milewski A., Kluk P., Kogut P., Florkowska-Trąbińska J. (2011), Parametric validation of the ultrasonic piezoelectric transducers [in Polish], Elektronika, 52, 9, 194–198.
- 14. Milewski A., Kogut P., Kardyś W., Kluk P. (2012), Experimental validation of the piezoceramic transducers electromechanical models [in Polish], Elektronika, 53, 8, 15–18.
- 15. Mohan N., Undeland T., Robbins W. (2003), Power Electronics - Converters, Applications, and Design, John Willey & Sons, USA.
- 16. Nafalski L., Młynarski B., Krzemiński Ł. (2010), The application of ultrasonic welding technology to connect to glass fibers grid to the PVC profiles [in Polish], Elektronika, 51, 7, 108–111.
- 17. Prokic M. (2004), Piezoelectric Transducers Modeling and Characterization, MPI, Switzerland.
- 18. Radmanović M. -D., Man˘cić D.D. (2004), Designing and Modeling of the Power Ultrasonic Transducers, MPI, Switzerland.
- 19. Kogut P., Milewski A., Kardyś W., Kluk P., Gawryś P. (2013), New Multimode Sonotrodes Models Designed for Rotary Ultrasonic Welding Systems, Acta Physica Polonica A, 124, 3, 474–478.
- 20. Kardyś W., Milewski A., Kogut P., Kluk P. (2013), Universal Ultrasonic Generator for Welding, Acta Physica Polonica A, 124, 3, 456–458.
- 21. Kluk P., Milewski A., Kardyś. W, Kogut P., Michalski P. (2013), Measurement system for parameter estimation and diagnostic of ultrasonic transducers, Acta Physica Polonica A, 124, 3, 468–470.
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Bibliografia
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