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Modelling of production chains as a tool for intelligent manufacturing in metal forming

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The objective of the paper is demonstration of the role of multi scale modelling in the system, which optimizes the whole production chain. Product exploitation and properties are the key parameters for formulation of the objective function in the optimization problem. Such parameters as fatigue resistance, wear resistance or thermal resistance are crucial for extending the life cycle of products, therefore, theoretical prediction of those parameters is inevitable for the optimization of the manufacturing system. Thus, the main focus in the paper is on description of the idea of multi scale modelling and on presentation of the multi scale model developed by the Authors. This model combines finite element (FE) solution of the macro scale problem with the cellular automata (CA) model of the micro scale phenomena. Simulation of the production chain is the second part of the paper. The chain under consideration is composed of stock heating, cold forging, machining and simulation of exploitation conditions. The correlation between the process parameters and the exploitation properties of the product is demonstrated. Finally, the optimization problem which would be the base of intelligent manufacturing, is formulated.
Słowa kluczowe
Rocznik
Strony
33--42
Opis fizyczny
Bibliogr. 19 poz., rys.
Twórcy
autor
  • Akademia Górniczo-Hutnicza, Mickiewicza 30, 30-059 Kraków, Poland
  • Akademia Górniczo-Hutnicza, Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Akademia Górniczo-Hutnicza, Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Akademia Górniczo-Hutnicza, Mickiewicza 30, 30-059 Kraków, Poland
Bibliografia
  • [1] HON K.K.B., XU S., Impact of product life cycle on manufacturing systems reconfiguration, Annals of the CIRP, 56, 2007, 455-458.
  • [2] PEREIRA J., PAULRE B., Flexibility in manufacturing systems: a relational and a dynamic approach, European J. Operational Research, 130, 2001, 70-82.
  • [3] BRUCCOLERI M., LO NIGRO G., PERRONE G., RENNA P., NOTO LA DIEGA S., Production planning in reconfigurable enterprises and reconfigurable manufacturing systems, Annals of the CIRP, 54, 2005, 433-436.
  • [4] MADEJ L., HODGSON P.D., ZMUDZKI A., PIETRZYK M., Possibilities of application of the multi scale strain localization CAFE model, ECCM 2006, (CD ROM).
  • [5] MADEJ L., SZELIGA D., KUZIAK R., PIETRZYK M., Physical and numerical modelling of forging accounting for exploitation properties of products, Computer Methods in Material Science, 7, 2007, 397-405.
  • [6] MADEJ L., WEGLARCZYK S., PACKO M., KUZIAK R., PIETRZYK M., Application of the life cycle modelling to forging of connecting parts, Proc. MS&T 2007, Detroit, USA, 2007, 191 -200.
  • [7] BARIANI P.P., BRUSCHI S., GHIOTTI A., Material testing and physical simulation in modelling process chains based on forging operations, Computer Methods in Materials Science, 7, 2007, 378-382.
  • [8] DE BORST R., Challenges in computational materials science, multiple scales, multi-physics and evolving discontinuities, Computational Material Science, 2007, (in press).
  • [9] ALLIX O., Multiscale strategy for solving industrial problems, Comp. Meth. Appl. Sci., 6, 2006, 107-126.
  • [10] HIRT G., KOPP R., HOFFMAN O., FRANTZKE G., Implementing a high accuracy multimesh method for incremental bulk metal forming, Annals of the CIRP, 57, 2007, 313-316.
  • [11] MROZEK A., KUŚ W., BURCZYŃSKI T., Application of the coupled boundary element method with atomic model in the static analysis, Computer Methods in Materials Science, 7, 2007, 284-288.
  • [12] MADEJ L., HODGSON P.D., PIETRZYK M., Multi scale analysis of material behavior during deformation processes, Foundation of Materials Design, eds, Kurzydłowski K.J., Major B., Zięba P., Publ. Research Signpost, Kerala, 2006, 17-46.
  • [13] MADEJ L., HODGSON P.D., PIETRZYK M., Multi-scale rheological model for discontinuous phenomena in materials under deformation conditions, Computational Materials Science, 38, 2007, 685-691.
  • [14] MIECHE C., Computational micro-to-macro transitions for discretized micro-structures of heterogeneous materials at finite strains based on the minimization of averaged incremental energy, Comp. Meth. Appl. Mech, Engrg., 192, 2003, 559-591.
  • [15] MADEJ L., MROZEK A., KUS W., BURCZYŃSKI T., PIETRZYK M., Multi scale modelling multi-physics phenomena and evolving discontinuities in metal forming, Computer Methods in Materials Science, 8, 2008, 1-10.
  • [16] GAWĄD J., PIETRZYK M,, Application of CAFE multiscale model to description of microstructure development during dynamic recrystallization. Arch. Metall. Mater., 52, 2007, 257-266.
  • [17] PIETRZYK M., HOGDSON P.D., Internal variable model applied to the prediction of grain size during thermomechanical processing of C-Mn steel, Proc. AMT'98, Kraków-Krynica, 1998, 19, 645-650.
  • [18] CIZEK P., Characteristics of shear bands in an austenitic stainless steel during hot deformation, Mat, Sci. Eng., A324, 2002, 214-218.
  • [19] KORBEL A., Structural and mechanical aspects of homogeneous and non-homogeneous deformation in solids, Courses & Lectures, Springer, 386, 1998, 21-98.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e82e4ec9-1b64-4fde-b576-978b1f211224
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