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Purpose: Plasma spraying is one of the basic methods of coating deposition used in many branches of industry, especially in aviation and power industry. The process is applied in the aircraft engineering for obtaining the sealing coats, anti-abrasive coatings and, above all, metallic layers, ceramic layers as well as thermal barrier coatings. The comprehensive characterisation of the plasma spraying process requires taking into consideration 50-60 parameters, which confirms its complexity. The purpose of this article is to describe the functioning of the program, presentation of its simulation capabilities, including the parameters of the plasma spraying process, which can be controlled in the program. Design/methodology/approach: The authors present in the article the model of plasma spraying process and describe the simulation of the process with a use of Jets&Poudres software. It is based on the GENMIX code (GENral MIXing) developed by B. Spalding and S. Patankar for analysis of the two-dimensional, parabolic flows characterized by large values of Reynolds and Péclet number. Findings: Jets&Poudres enables tracking the current position, velocity and the fusion process of powder particles as well as conducting the basic analysis of obtained coating formed during the plasma spraying process. Practical implications: Jets&Poudres enables determination of parameters of plasma spraying process in order to obtain better coating thickness distribution and improve the coating efficiency - ratio between the weight of the spray pattern deposited on a big flat plate and the weight of powder injected. Originality/value: Jets&Poudres is one of few available tools based on comprehensive model of plasma spraying under atmospheric pressure which makes possible to perform simulation of the whole process.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
547--550
Opis fizyczny
Bibliogr. 14 poz., rys.
Twórcy
autor
- Rzeszow University of Technology, Al. Powstanców Warszawy 12, 35-959 Rzeszów, Poland
autor
- Rzeszow University of Technology, Al. Powstanców Warszawy 12, 35-959 Rzeszów, Poland
autor
- Rzeszow University of Technology, Al. Powstanców Warszawy 12, 35-959 Rzeszów, Poland
Bibliografia
- [1] Jets&Poudres Web, http,//jets.poudres.free.fr/index.html, 16.01.2012.
- [2] P. Fauchais, Understanding plasma spraying, Journal of Physics D, Applied Physics 37/9(2004) 86-108.
- [3] K.E. Schneider, V. Belashchenko, M. Dratwinski, S. Siegmann, A. Zagorski, Thermal spraying for power generation components, Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim, 2006.
- [4] H.P. Li, X. Chen, Three-dimensional simulation of a plasma jet with transverse particle and carrier gas injection, Thin Solid Films 390/1-2 (2001) 175-180.
- [5] D. Khelfi, A.A. El-Hadj, N. Aït-Messaoudène, Modelling of a 3D plasma thermal spraying and the effect of the particle injection angle, Revue des Energies Renouvelables CISM’08, Oum El Bouaghi 2008, 205-216.
- [6] G. Mariaux, A. Vardelle, 3-D time-dependent modelling of the plasma spray process, Part 1, flow modelling, International Journal of Thermal Sciences 44/4(2005) 357-366.
- [7] T. Zhang, D.T. Gawne, B. Liu, Computer modelling of the influence of process parameters on the heating and acceleration of particles during plasma spraying, Surface and Coatings Technology 132/2-3 (2000) 233-243.
- [8] F. Qunbo, W. Lu, W. Fuchi, 3D simulation of the plasma jet in thermal plasma spraying, Journal of Materials Processing Technology 166/2 (2005) 224-229.
- [9] B. Liu, T. Zhang, D.T. Gawne, Computational analysis of the influence of process parameters on the flow field of a plasma jet, Surface and Coatings Technology 132/2-3 (2000) 202-216.
- [10] H.P. Li, E. Pfender, Three dimensional modeling of the plasma spray process, Journal of Thermal Spray Technology 16/2 (2007) 245-60.
- [11] G.A. Hansen, C.H. Chang, Efficient visualization of a plasma spray simulation, Computers in Physics 12/1(1998) 65-72.
- [12] CFD Online. Web, http,//www.cfd-online.com, 16.01.2012.
- [13] G. Delluc, L. Perrin, H. Ageorges, P. Fauchais, B. Pateyron, A numerical tool for plasma spraying, Part II, Model of statistic distribution of alumina multi particle powder, Proceedings of the 16th International Symposium on “Plasma Chemistry” ISPC16, Bari, 2003.
- [14] G. Delluc, H. Ageorges, B. Pateyron, P. Fauchais, Fast modelling of plasma jet and particle behaviours in spray conditions, High Temperature Material and Processes 9/2 (2005) 211-226.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e7e647f1-39d0-46bf-a5c7-4e7e1547ed4e