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This paper presents experimental and 3D FEM simulation results obtained for the Johnson-Cook material constitutive model and variable cutting conditions. Face milling tests were carried out using a Ti6Al4V titanium alloy as the workpiece and coated carbide indexable inserts. CAD models of the cutting tool insert and the face milling head were generated and implemented into FEM package used. The machining conditions were selected based on real production data from aerospace sector. In particular, changes of power and specific cutting energy were analyzed in terms of the rotation angle of the milling head and the ratio of the uncut chip thickness against the cutting edge radius.
Słowa kluczowe
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Tom
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58--66
Opis fizyczny
Bibliogr. 18 poz., rys., tab.
Twórcy
autor
- Opole University of Technology, Faculty of Mechanical Engineering, Opole, Poland
autor
- Opole University of Technology, Faculty of Mechanical Engineering, Opole, Poland
autor
- Opole University of Technology, Faculty of Mechanical Engineering, Opole, Poland
autor
- Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Rzeszow, Poland
Bibliografia
- [1] UHLMANN E., SCHULENBURG M. G., ZETTIER R., 2007, Finite element modeling and cutting simulation of inconel 718, CIRP Ann. - Manuf. Technol., 56/1, 61-64.
- [2] ARRAZOLA P. J., ÖZEL T., UMBRELLO D., DAVIES M., JAWAHIR I. S., 2013, Recent advances in modelling of metal machining processes, CIRP Ann. - Manuf. Technol., 62/2, 695-718.
- [3] NIESŁONY P., GRZESIK W., HABRAT W., 2015, Experimental and simulation investigations of face milling process of Ti-6Al-4V titanium alloy, Adv. Manuf. Sci. Technol., 39, 39-52.
- [4] BUCHKREMER S., WU B., LUNG D., MÜNSTERMANN S., KLOCKE F., BLECK W., 2014, FE-simulation of machining processes with a new material model, J. Mater. Process. Technol., 214/3, 599-611.
- [5] NIESLONY P., GRZESIK W., CHUDY R., LASKOWSKI P., HABRAT W., 2014, 3D FEM simulation of titanium machining, Int. Conference on Adv. Manufacturing Engineering and Technologies, 31-40.
- [6] WU H. B., ZHANG S. J., 2014, 3D FEM simulation of milling process for titanium alloy Ti6Al4V, Int J Adv Manuf Technol 71, 1319-1326.
- [7] VEIGA C., DAVIM J. P., LOUREIRO A.J.R., 2013, Review on machinability of titanium alloys: the process perspective, Rev.Adv. Mater. Sci., 34, 148-164.
- [8] GRZESIK W., NIESLONY P., 2008, FEM–based thermal modelling of the cutting process using power law-temperature dependent concept, Arch. Mater. Sci. Eng., 29/2, 105-108.
- [9] PUJANA J., ARRAZOLA P. J., M’SAOUBI R., CHANDRASEKARAN H., 2007, Analysis of the inverse identification of constitutive equations applied in orthogonal cutting process, Int. J. Mach. Tools Manuf., 47/14, 2153-2161.
- [10] NIESŁONY P., GRZESIK W., CHUDY R., HABRAT W., 2014, Meshing strategies in FEM simulation of the machining process, Arch. Civ. Mech. Eng., 1-9.
- [11] ARAMCHAROEN A., MATIVENGA P.T., 2009, Size effect and tool geometry in micromilling of tool steel. Precision Engineering 33/4, 402-407.
- [12] DUCOBU F., FILIPPI E., RIVIÈRE- LORPHÈVRE E., 2009, Chip formation and minimum chip thickness in micro – milling. Proceedings of CIRP MMO, 339-346.
- [13] MIAN A.J., DRIVER N., AND MATIVENGA P.T., 2011, Identification of factors that dominate size effect in micro machining, The International Journal of Machine Tools and Manufacture. 51/5, 383-394.
- [14] SCHAALA N., KUSTERA F., WEGENERA K. Springback in metal cutting with high cutting speeds, Procedia CIRP 31/24 2015, 24-28.
- [15] KALPAKJIAN S., SCHMID S., 2007, Manufacturing Processes for Engineering Materials. 5rd ed. Prentice Hall.
- [16] BOOTHROYD, G., KNIGHT, W.A., 2005, Fundamentals of Machining and Machine Tools, Taylor & Francis, New York.
- [17] GRZESIK W., DENKENA B., ŻAK K., GROVE T., BERGMANN B., 2015, Energy consumption characterization in precision hard machining using CBN cutting tools. Int J Adv Manuf Technol.
- [18] SOE Y.H., TANAB I., IYAMA T., DA CRUZ J.R., 2012, Estimation tool for optimum cutting condition of difficult to cut materials, Journal of Machine Engineering, 12/1, 2012, 76-88.
Uwagi
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
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Bibliografia
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bwmeta1.element.baztech-e7274712-1701-4e7f-950e-6174e3bbf303