Comparative Study of Metal-Mineral Abrasive Wear Resistance of Hardfacing Layers Produced Through Different Methods

• Autorzy: Leszek Łatka , Karolina Płatek , Mirosław Szala , Piotr Koruba , Paweł Sokołowski , Jacek Reiner

Identyfikatory

DOI

10.5604/01.3001.0054.4658

Warianty tytułu

PL

Badania porównawcze odporności na zużycie ścierne typu metal–minerał warstw napawanych różnymi metodami

• Języki publikacji: EN

Abstrakty

EN

This article presents a comparison of the results of metal-mineral abrasion resistance investigations of hardfacing layers produced through different welding methods: (i) arc, (ii) plasma, and (iii) laser. Flux-cored wire with a metallic core (SK600-G) was used as a feedstock material. The work investigated the influence of basic hardfacing parameters on the geometry, microstructure, and correctness of making single beads . Then, full layers were made with the parameters selected for each method and abrasion resistance tests were carried out in accordance with the ASTM G65 standard. The obtained test results were analyzed for mechanical properties and microstructure of the produced padding welds. On the basis of the tests and analysis of the results, it was found that the use of methods with high energy density has a positive effect on the reduction in the coefficient of the share of the base material in the padding weld, while increasing the hardness. Comparative analysis of the resistance to metal-mineral abrasive wear showed that the resistance was approx. 25% higher for plasma layers and approx. 35% for laser layers, compared to electric arc-deposited layers.

PL

W artykule przedstawiono porównanie odporności na zużycie ścierne typu metal–minerał warstw napawanych różnymi metodami spawalniczymi: (i) łukowo, (ii) plazmowo oraz (iii) laserowo. Jako materiał dodatkowy zastosowano drut proszkowy z rdzeniem metalicznym (SK600-G). W pracy badano wpływ podstawowych parametrów napawania na geometrię, mikrostrukturę oraz poprawność wykonania pojedynczych ściegów. Następnie wykonano pełne warstwy wybranymi parametrami dla każdej z metod i przeprowadzono badania odporności na zużycie ścierne, zgodnie z normą ASTM G65. Uzyskane wyniki badań analizowano w kontekście własności mechanicznych oraz budowy mikrostrukturalnej wytworzonych napoin. Na podstawie analiz wyników badań stwierdzono, że zastosowanie metod o wysokiej gęstości energii korzystnie wpływa na redukcję współczynnika udziału materiału podłoża w napoinie, przy jednoczesnym wzroście twardości. Porównując odporność na zużycie ścierne typu metal–minerał zaobserwowano zmniejszone zużycie o ok. 25% dla napoin plazmowych oraz o ok. 35% dla napoin laserowych w porównaniu do napoin wykonanych metodą łukową.

Słowa kluczowe

EN

hardfacing; FCAW; Flux-Cored Arc Welding; PTAW; Plasma Transferred Arc Welding; LMDW; Laser Metal Deposition Welding; abrasive wear resistance; high energy density method; flux-cored wire

PL

napawanie; metoda FCAW; spawanie łukowe drutem proszkowym; metoda PTAW; spawanie łukiem plazmowym; metoda LMDW; spawanie laserowe metodą napawania metali; odporność na zużycie ścierne; metoda o wysokiej gęstości energii; drut proszkowy

• Wydawca: Stowarzyszenie Inżynierów i Techników Mechaników Polskich
• Czasopismo: Tribologia
• Rocznik: 2024
• Tom: nr 1
• Strony: 89--98
• Opis fizyczny: Bibliogr. 44 poz., rys., tab., wz.

Twórcy

autor

Leszek Łatka

• Wrocław University of Science and Technology, Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, 5 Łukasiewicza St., 50371 Wrocław, Poland

• https://orcid.org/0000-0002-5236-5349

autor

Karolina Płatek

• Wrocław University of Science and Technology, Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, 5 Łukasiewicza St., 50371 Wrocław, Poland

autor

Mirosław Szala

• Lublin University of Technology, Department of Materials Engineering, Faculty of Mechanical Engineering, 36D Nadbystrzycka St., 20618 Lublin, Poland

• https://orcid.org/0000-0003-1059-8854

autor

Piotr Koruba

• Wrocław University of Science and Technology, Department of Laser Technology, Automation and Production Engineering, Faculty of Mechanical Engineering, 5 Łukasiewicza St., 50371 Wrocław, Poland

• https://orcid.org/0000-0001-6270-4167

autor

Paweł Sokołowski

• Wrocław University of Science and Technology, Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, 5 Łukasiewicza St., 50371 Wrocław, Poland

• https://orcid.org/0000-0003-2425-2643

autor

Jacek Reiner

• Wrocław University of Science and Technology, Department of Laser Technology, Automation and Production Engineering, Faculty of Mechanical Engineering, 5 Łukasiewicza St., 50371 Wrocław, Poland

• https://orcid.org/0000-0003-1662-9762

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