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Purpose: The project shows the results of researches of the flow of polymer materials during the filling the mould. The main purpose of carry out research was estimate the influence thermal conditions of the mould on the temperature profile of injection moulded parts. Design/methodology/approach: The most important issues like injection moulding process and the conditions of this process are covered in article. Moreover, the computer system used in the process of material conversion like Cadmould-3D by SIMCON is analysed in this work.The simulation of the injection moulding process is done with the variety of different parameters of conversion. The aim of this simulation was to present the distribution of the temperature in the moulded piece. The cooling system of the injection moulding form was taken into analysis during this simulation. Findings: The results of researches enabled documentation of specific occurrences in injectionmolding process of polymer materials and comparison of those results with the results of numericalcalculations. Research limitations/implications: Research was limited to a three thermoplastics polymers. Carrying out of simulation of injection process require data input concerning geometrical parameters of moulded piece, conditions of injection process,properties of processed plastic and data referring to injection machine into calculating program. Practical implications: The investigation delivered information about temperature profile of moulded piece in thermostatic mould form, what can be useful in practice, when selecting the material for good quality parts. Originality/value: In result of carried out computer simulations, extensive research material was obtained, which was subjected into detailed analysis in order to its adequate interpretation.
Wydawca
Rocznik
Tom
Strony
57--63
Opis fizyczny
Bibliogr. 30 poz., rys., tab.
Twórcy
autor
- Department of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Częstochowa, Poland
autor
- Department of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Częstochowa, Poland
Bibliografia
- [1] Y.K. Shen, S.T. Huang, C.J. Chen, S. Yu, Study on flow visualization of flip chip encapsulation process for numerical simulation, International Communications in Heat and Mass Transfer 33/2 (2006) 151-157.
- [2] K. Wilczyński, CADMOULD-3D - computer modeling of polymers injection process - simulation of filling stage, Polymers 44/6 (1999) 407-412 (in Polish).
- [3] H. Yokoi, S. Takematsu, Visualization of burning phenomena during cavity filling process, Proceedings of the 18th Annual Meeting of the Polymer Processing Society, Gumarães, 2002
- [4] J. Koszkul, J. Nabiałek, Selected methods of modelling of polymer during the injection moulding process, Journal of Achievements in Materials and Manufacturing Engineering 24/1 (2007) 253-259.
- [5] J. Koszkul, J. Nabiałek, Viscosity models in simulation of the filling stage of the injection molding process, Journal of Materials Processing Technology 157-158 (2004) 183-187.
- [6] S.Y. Yang, S.C. Nian, I.C. Sun, Flow visualization of filling process during micro-injection molding, International Polymer Processing, Hanser Verlag 17, 2002.
- [7] J. Richeton, S. Ahzi, L. Daridon, Y. Rémond, A formulation of the cooperative model for the yield stress of amorphous polymers for a wide range of strain rates and temperatures, Polymer 46/16 (2005) 6035-6043.
- [8] K. Lee, M.R. Mackley, The significance of slip in matching polyethylene processing data with numerical simulation, Journal of Non-Newtonian Fluid Mechanics 94/2-3 (2000) 159-177.
- [9] A. Ozdemir, O. Uluer, A. Guldas, Flow front advancement of molten thermoplastic materials during filling stage of a mold cavity, Polymer Testing 23/8 (2004) 957-966.
- [10] S.Y. Yang, S.C. Nian, I.C. Sun, Flow visualization of filling process during micro-injection molding, International Polymer Processing, Hanser Verlag 17, 2002.
- [11] S. Hasegawa, H. Yokoi, Y. Murata, Dynamic visualization of cavity filling process in ultra-high speed and thin wall injection molding, Proceedings of the 19th Annual Meeting of the Polymer Processing Society, Melbourne, 2003.
- [12] C.A. Hieber, Modeling/simulating the injection molding of isotactic polypropylene, SPE technical journals, Polymer Engineering and Science 42/7 (2002) 1387-1409.
- [13] F. Ilinca, J.F. Hetu, A. Derdouri, 3D modeling of nonisothermal filling, SPE technical journals, Polymer Engineering and Science 42/4 (2002) 760-769.
- [14] A. Smorawiński, Injection moulding technology, WNT, Warsaw, 1989, 460 (in Polish).
- [15] R. Sikora, Polymer Processing, Educational Publishing House of Zofia Dobkowska, Warsaw, 1993 (in Polish).
- [16] T.A. Osswald, L.-S. Turng, P.J. Gramann, Injection Molding Handbook, Hanser Publishers, Munich, Hanser Gardner Publications, Inc., Cincinnati, 2001.
- [17] E. Bociąga, Processes determinig the plastic flow in the injection mould and its efficiency, Czestochowa University of Technology Publishers, Czestochowa, 2001 (in Polish).
- [18] J.P. Beaumont, R. Nagel, R. Sherman, Successful Injection Molding, Hanser Publishers, Munich, 2002.
- [19] E. Bociąga, T. Jaruga, Visualization of melt flow lines in injection moulding, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 331-334.
- [20] A. Gnatowski, J. Koszkul, Investigations of the Influence of Compatibilizer and Filler Type on the Properties of Chosen Polymer Blends, Journal Material Processing Technology 162-163 (2005) 52-58.
- [21] A. Gnatowski, The influence of processing on mechanical properties of polyamide modified polyvinylpyrrolidone, Composites 3 (2007) 155-159.
- [22] A. Gnatowski, O. Suberlak, J. Koszkul, The influence of processing parameters on physical properties polypropylene/ polyamide composites with useas filler polyvinylpyrrolidone, Composites 4 (2006) 66-70.
- [23] A. Gnatowski, D. Kwiatkowski, J. Nabiałek, The influence of processing and soaking on dynamical properties of polyamide 6.6 with glass fibre composite, Composites 2 (2009) 128-132.
- [24] D. Kwiatkowski, J. Nabiałek, A. Gnatowski, The examination of the structure of PP composites with the glass fibre, Archives of Materials Science and Engineering 28/7 (2007) 405-408.
- [25] J. Koszkul, A. Gnatowski, The influence of injection moulding parameter in shrinkage convert of composite PA/PP compounds with glass fibre, Polymer materials and their processing, Czestochowa University of Technology Publishers 2000, 104-112 (in Polish).
- [26] D. Kwiatkowski, J. Nabiałek, P. Postawa, Influence of injection moulding parameters on resistance for cracking on example of PP, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 97-100.
- [27] J. Nabiałek, D. Kwiatkowski, Investigations of the plastics flow during the injection molding process - selected results, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 225-228
- [28] E. Bociaga, T. Jaruga, Dynamic mechanical properties of parts from multicavity injection mould, Journal of Achievements in Materials and Manufacturing Engineering 23/2 (2007) 83-86.
- [29] D. Kwiatkowski, Determination of crack resistance on the basis of the J integral for talc filled PP and PA composites, Proceedings of the 13th International Scientific Conference „Achievements in Mechanical and Materials Engineering” AMME’2005, Gliwice-Wisła, 2005, 391-394.
- [30] P. Postawa, D. Kwiatkowski, Residual stress distribution in injection molded parts, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 171-174.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e6987976-145c-4913-97c9-abe0e439dd19