PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Framework for additive manufacturing workflow in the marine industry: Practical case study of ordering 3D printed parts from a design office

Autorzy
Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Additive manufacturing technology, a relatively new and dynamically evolving field, is increasingly used in a variety of manufacturing applications. On ships operated for a long period of time, where some parts are no longer manufactured, additive technology offers a forward-looking solution for the rapid and efficient reproduction of necessary components. This paper proposes a standardized operational workflow for managing requests and orders for 3D-printed components in the maritime industry, designed to address the unique challenges faced by vessels operating in remote locations. A case study involving the reconstruction of a fastening component within the control cabinet of a ship’s safety and RPM switch unit system demonstrates the practicality of this approach. The part is successfully reproduced using a standardized workflow, which began with the collection of photographs and measurements from the ship’s crew. This data enabled the creation of a precise 3D model and the subsequent production of 180 components made from PET-G material, selected for its durability and suitability for the intended application. The standardized workflow developed in this study minimized errors, reduced processing times, and ensured that the reproduced part met operational requirements. By establishing a scalable and adaptable framework for communication between the ship’s crew, engineers, and manufacturing facilities, the workflow highlights the transformative capability of additive technologies as a practical solution for the immediate needs of modern shipping operations.
Rocznik
Strony
51--62
Opis fizyczny
Bibliogr. 28 poz., rys.
Twórcy
  • Maritime University of Szczecin 1-2. Wały Chrobrego St., 70-500 Szczecin, Poland
Bibliografia
  • 1. Agarwala, N. (2025) Utility of 3D printing in ship repairs. Maritime Technology and Research 7 (1), pp. 272–285, doi: 10.33175/mtr.2025.272285.
  • 2. Bolaños Arriola, J., Van Oudheusden, A. A., Flipsen, B. & Faludi, J. (2022) 3D Printing for Repair Guide. TU Delft OPEN Publishing, doi: 10.5074/t.2022.003.
  • 3. Budzik, G., Wieczorowski, M., Oleksy, M., Przeszłowski, Ł., Paszkiewicz, A., Sobolewski, B., Woźniak, J. & Oliwa, R. (2022) The place of 3D printing in the manufacturing and operational process based on the industry 4.0 structure. Technical Journal 16 (2), pp. 252–257, doi: 10.31803/tg-20220412195706.
  • 4. Dziubek, T., Budzik, G., Kawalec, A., Dębski, M., Turek, P., Oleksy, M., Paszkiewicz, A., Poliński, P., Kochmański, Ł., Kiełbicki, M., Józwik, J., Kuric, I. & Cebulski, J. (2022) Strength of threaded connections additively produced from polymeric materials. Polimery 67 (6), pp. 261–269, doi: 10.14314/polimery.2022.6.4.
  • 5. Elagina, O., Ushkarev, A. & Savenkov, L. (2023) Influence of 3D printing parameters on the mechanical properties of polyethylene terephthalate glycol (PET-G) products. Inorganic Materials: Applied Research 14 (5–6), pp. 1476–1481, doi: 10.1134/S207511332305009X.
  • 6. Garofalo, J., Shah, R., Thomas, G., Shirvani, K., Marian, M. & Andreas, R. (2024) Additive manufacturing in the maritime industry: A perspective on current trends and future needs. Journal of Ship Production and Design 40 (1), pp. 36–43, doi: 10.5957/JSPD.05230005.
  • 7. Green Ship of the Future (2018) 3D Print in the Maritime Industry: From Concept to Implementation. Copenhagen, Denmark: Green Ship of the Future. [Online]. Available from: https://www.greenship.org [Accessed: December 11, 2024].
  • 8. Holmström, J. & Gutowski, T. (2017) Additive manufacturing in operations and supply chain management. Journal of Industrial Ecology 21 (S1), pp. S21‒S24.
  • 9. Jasiński, K., Murawski, L., Kluczyk, M., Muc, A., Szeleziński, A., Muchowski, T. & Chodnicki, M. (2023) Selected aspects of 3D Printing for emergency replacement of structural elements. Advances in Science and Technology Research Journal 17 (1), pp. 274–289, doi: 10.12913/22998624/158486.
  • 10. Jove-Bueno, M., Fernandez-Canti, R.M., Del Olmo, M.V. & Borén, C. (2024) Exploring the potential and applications of additive manufacturing in repairs during the operation of a ship. MT’24. 10th International Conference on Maritime Transport, Barcelona, June 5‒7.
  • 11. Karkun, M.S. & Dharmalingam, S. (2022) 3D printing technology in aerospace industry – A review. International Journal of Aviation, Aeronautics, and Aerospace 9 (2), 4, doi: 10.15394/ijaaa.2022.1708.
  • 12. Knulst, R. (2016) 3D Printing of Marine Spares: A Case Study on the Acceptance in the Maritime Industry. Master’s Thesis, Open Universiteit, Nederland, Faculty of Management Sciences.
  • 13. Kostidi, E. & Nikitakos, N. (2018) Is it time for the maritime industry to embrace 3D printed spare parts? TransNav: International Journal on Marine Navigation and Safety of Sea Transportation 12 (3), pp. 557–564, doi: 10.12716/1001.12.03.16.
  • 14. Kostidi, E. & Nikitakos, N. (2024) Revolutionizing the marine spare parts supply chain through additive manufacturing: A system dynamics simulation case study. Journal of Marine Science and Engineering 12 (9), 1515, doi: 10.3390/jmse12091515.
  • 15. Kostidi, E., Nikitakos, N. & Progoulakis, I. (2021) Additive manufacturing and maritime spare parts: Benefits and obstacles for the end-users. Journal of Marine Science and Engineering 9 (8), 895, doi: 10.3390/jmse9080895.
  • 16. Lamvik, G. (2021) Additive manufacturing of spare parts in the maritime industry: Challenges and opportunities. In Proceedings of the 22nd European Conference on Knowledge Management (ECKM), Coventry University, UK, 2–3 September 2021 (pp. 484–491). Academic Conferences International Limited, doi: 10.34190/EKM.21.150.
  • 17. Lastra, R., Pereira, A., Díaz-Cacho, M., Acevedo, J. & Collazo, A. (2022) Spare parts made by additive manufacturing to improve preventive maintenance. Applied Sciences 12 (20), 10564, doi: 10.3390/app1220105644.
  • 18. Lolli, F., Coruzzolo, A.M., Peron, M. & Sgarbossa, F. (2022) On the suitability of insourced Additive Manufacturing for spare parts management. IFAC PapersOnLine 55 (10), pp. 1147–1152, doi: 10.1016/j.ifacol.2022.09.544.
  • 19. Mackley, C.J. (2014) Reducing Costs and Increasing Productivity in Ship Maintenance Using Product Lifecycle Management, 3D Laser Scanning, and 3D Printing. Technical report. Acquisition Research Program. Naval Postgraduate School: Monterey, CA, USA.
  • 20. Palka, D. (2020) Use of reverse engineering and additive printing in the reconstruction of gears. Multidisciplinary Aspects of Production Engineering 3 (1), pp. 274‒284, doi: 10.2478/mape-2020-0024.
  • 21. Piccioni, M. & Ratti, A. (2024) Additive manufacturing in the maritime industry: Impact on production processes, workers, and end-users. Human Aspects of Advanced Manufacturing, Production Management and Process Control 146 (146), pp. 184‒194, doi: 10.54941/ahfe1005164.
  • 22. Salmi, M. (2022) Design and applications of additive manufacturing and 3D printing. Designs 6 (1), 6, doi: 10.3390/ designs6010006.,
  • 23. Silva, D., Garrido, J., Lekube, B. & Arrillaga, A. (2023) Onboard and port 3D printing to promote a maritime plastic circular economy. Journal of Cleaner Production 407, 137151, doi: 10.1016/j.jclepro.2023.137151.
  • 24. van Oudheusden, A., Bolaños Arriola, J., Faludi, J., Flipsen, B. & Balkenende, R. (2023) 3D printing for repair: An approach for enhancing repair. Sustainability 15 (6), 5168, doi: 10.3390/su15065168.
  • 25. Vujović, I., Šoda, J., Kuzmanić, I. & Petković, M. (2021) Parameters evaluation in 3D spare parts printing. Electronics 10 (4), 365, doi: 10.3390/electronics10040365.
  • 26. Westerweel, B., Basten, R., Den Boer, J. & Van Houtum, G.J. (2021) Printing spare parts at remote locations: Fulfilling the promise of additive manufacturing. Production and Operations Management 30 (6), pp. 1615– 1632, doi: 10.1111/poms.13298.
  • 27. Zhang, Y., McCall, W. & Song, J.-S. (2024) Digitizing spare parts supply chain via 3D printing: An operational cost analysis. INFORMS Transactions on Education 25 (1), pp. 81–84, doi: 10.1287/ited.2022.0072ca.
  • 28. Ziółkowski, M. & Dyl, A. (2020) Possible applications of additive manufacturing technologies in shipbuilding: A review. Machines 8 (4), 84, doi:10.3390/machines8040084.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e697e62d-bd03-41a6-af59-fffd45bc625e
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.