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Abstrakty
The properties of Iconel 718 determine its application for parts operating in extremely tough conditions. The difficulties when machining nickel-based superalloys allowed in recent years for researching other machining methods. One of the proposed methods is Wire Electrical Discharge Machining (WEDM). It becomes possible to minimize or eliminate such problems associated with electrical discharge machining as microcracks, forming of a white layer, or high surface roughness. One way to avoid these issues is to apply finishing machining. The literature indicates that the peak current is the main parameter responsible for shaping the machined surface in finishing WEDM. Furthermore, few works focus on the electrode’s infeed, in particular there are not many papers regarding the influence of the infeed on the machined surface parameters. Therefore, the paper aims to investigate on the influence of the peak current and infeed during finishing WEDM on the surface properties of Inconel 718. The paper presents measurements of selected surface topography parameters and Abbot Firestone curves (AFC). The presented plots allowed to determine the ranges of the process parameters for which the lowest surface roughness values were achieved. Cross-sections were performed to measure the thickness of a white layer. Nanohardness HV0,01 measured by Berkovich tip was recorded to determine the size of a heat affected zone (HAZ). The correlation between the peak current Ic and the infeed z regarding the machined surface quality was presented.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
47--61
Opis fizyczny
Bibliogr. 38 poz., fig., tab.
Twórcy
autor
- Faculty of Mechanical Engineering and Aeronautics, Rzeszów University of Technology, ul. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
Bibliografia
- 1. Rozenek M. Wire electrical discharge machining of aluminium alloy with high copper content. AIP Conference Proceedings. 2018; 020028: 1–11.
- 2. Płodzień M., Tymczyszyn J., Habrat W., Kręcichwost P. Analysis of EDM Drilling of Small Diameter Holes. In Industrial Measurements in Machining. Springer, Cham, Switzerland. 2020; 1–8.
- 3. Dąbrowski L., Marciniak M., Oniszczuk-Świercz D. Abrasive blast surface finish after the wire electrical discharge machining (WEDM). Mechanik. 2015; 8–9: 80–83.
- 4. Świercz R., Oniszczuk-Świercz D. The Effects of Reduced Graphene Oxide Flakes in the Dielectric on Electrical Discharge Machining. Nanomaterials. 2019; 9(3): 1–16.
- 5. Chaudhari R., Vora J.J., Patel V., Lopez de Lacalle L.N., Parikh D.M. Surface Analyssis of WireElectrical-Discharge-Machining-Processed ShapeMemory Alloys. Materials. 2020; 13(3): 1–13.
- 6. Huang J.T., Liao Y.S., Hsue W.J. Determination of finish-cutting operation number and machiningparameters setting in wire electrical discharge machining. Journal of Materials Processing Technology. 1999; 87(1–3): 69–81.
- 7. Świercz R., Oniszczuk-Świercz D., Chmielewski T. Multi-Response Optimization of Electrical Discharge Machining Using the Desirability Function. Micromachines. 2019; 10(1): 1–25.
- 8. Burek J., Buk J., Płodzień M., Sałata M. Automatic programming of 4-axis Wire EDM CNC machine supported by dedicated programming module. Mechanik. 2016; 3: 216–217.
- 9. Klocke F., Welling D., Dieckmann J., Veselovac D., Perez R. Developments in wire-EDM for the manufacturing of fir tree slots in turbine discs made of Inconel 718. Key Engineering Materials. 2012; 504–506: 1177–1182.
- 10. Burek J., Babiarz R., Buk J., Sułkowicz P., Krupa K. The Accuracy of Finishing WEDM of Inconel 718 Turbine Disc Fir Tree Slots. Materials. 2021; 14(3): 1–19.
- 11. Liao Y.S., Huang J.T., Chen Y.H. A study to achieve a fine surface in Wire-EDM. Journal of Materials Processing Technology. 2004; 149(1–3): 165–171.
- 12. Newton T.R., Melkote S.N., Watkins T.R., Trejo R.M. Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718. Materials Science and Engineering: A. 2009; 513–514: 208–215.
- 13. Aspinwall D.K., Soo S.L., Berrisford A.E., Walder G. Workpiece surface roughness and integrity after WEDM of Ti–6Al–4V and Inconel 718 using minimum damage generator technology. CIRP Annals Manufacturing Technology. 2008; 57(1): 187–190.
- 14. Li L., Guo Y.B., Wei X.T., Li W. Surface integrity characteristics in wire-EDM of Inconel 718 at different discharge energy. Procedia CIRP. 2013; 6: 220–225.
- 15. Hasçalýk A., Çaydaş U. Experimental study of wire electrical discharge machining of AISI D5 tool steel. Journal of Materials Processing Technology. 2004; 148: 362–367.
- 16. Han F., Jiang J., Yu D. Influence of discharge current on machined surfaces by ther-mos-analisys in cut of WEDM. International Journal of Machine Tools & Manufacture. 2007; 47: 1187–1196.
- 17. Huang Y., Ming W., Guo J., Zhang Z., Liu G., Li M., Zhang G. Optimization of cutting conditions of YG15 on rough and finish cutting in WEDM based on statistical analyses. Int. J. Adv. Manuf. Technol. 2013; 69: 993–1008.
- 18. Klocke F., Welling D., Klink A., Perez R. Quality assessment through in-process monitoring of wireEDM for fir tree slot production. Procedia CIRP. 2014; 24: 97–102.
- 19. Li L., Li Z. Y., Wei X. T., Cheng X. Machining charecteristics of Inconel 718 by Sinking-EDM and Wire-EDM. Materials and Manufacturing Processes. 2015; 30: 968–973.
- 20. Okada A., Yamauchi T., Higashi M., Nakazawa M., Shimizu T., Uno Y. Effects of wire Surface roughness on Wire EDM characteristics. International Journal of Electrical Machining. 2011; 16: 1–7.
- 21. Antar M.T., Soo S.L., Aspinwall D.K., Cuttel M., Perez R., Winn A.J. WEDM of aerospace alloys using ‘clean cut’ generator technology. Proceedings of the 16th International Symposium on Electromachining ISEM. 2010; 285–290.
- 22. Antar M.T., Soo S.L., Aspinwall D.K., Jones D., Perez R. Productivity and workpiece surface integrity when WEDM aerospace alloys using coated wires. Procedia Engineering. 2011; 19: 2–8.
- 23. Ayesta I., Izquierdo B., Flaño O., Sánchez J. S., Albizuri J., Avilés R. Influence of the WEDM process on the fatigue behavior of Inconel® 718. International Journal of Fatigue. 2016; 92: 220–233.
- 24. Newton T.R., Melkote S.N., Watkins T.R., Trejo R.M. Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718. Materials Science and Engineering: A. 2009; 513–514: 208–215.
- 25. Scott D., Boyina S., Rajurkar K. P. Analysis and optimization of parameter combinations in wire electrical discharge machining. Int. J. Prod. Res. 1991; 29(11): 2189–2207.
- 26. Arshad R., Mehmood S., Shah M., Imran M., Qayyum F. Effect of Distilled Water and Kerosene as Dielectrics on Machining Rate and Surface Morphology of Al-6061 During Electric Discharge Machining. Advances in Science and Technology Research Journal. 2019; 13(3): 162–169.
- 27. Imran M., Shah S.M.R., Mehmood S., Arshad R. Edm of aluminum alloy 6061 using graphite electrode using paraffin oil and distilled water as dielectric medium. Advances in Science and Technology Research Journal. 2017; 11(3): 72–79.
- 28. Sharma P., Chakradhar D., Narendranath S. Evaluation of WEDM performance characteristics of Inconel 706 for turbine disk application. Materials and Design. 2015; 88: 558–566.
- 29. Sharma P., Chakradhar D., Narendranath S. Effect of wire material on productivity and surface integrity of WEDM-processed Inconel 706 for aircraft application. JMEPEG. 2016; 25: 3672–3681.
- 30. Godzimirski J. Nowe technologie lotniczych silników turbinowych. Prace Instytutu Lotnictwa. 2011; 4(213): 22–36.
- 31. Zalecki W., Łapczyński Z., Rońda J., Gnot A. High temperature properties of Inconel 625 and Inconel 718 alloys. Prace IMŻ. 2013; 3: 35–41.
- 32. Li L., Li Z. Y., Wei X. T., Cheng X. Machining characteristics of Inconel 718 by Sinking-EDM and Wire-EDM. Materials and Manufacturing Processes. 2015; 30(8): 968–973.
- 33. Dul I. Application and processing of nickel alloys in the aircraft industry. Przegląd Spawalnictwa. 2009; 81(7–8): 67–71.
- 34. Burek J., Babiarz R., Płodzień M., Buk J. The influence of electrode infeed in finishing wire electrical discharge machining process on disks fir tree slot accuracy. Mechanik. 2018; 10: 915–917.
- 35. Huang J.T., Liao Y.S., Hsue W.J. Determination of finish-cutting operation number and machining parameters setting in wire electrical discharge machining. Journal of Materials Processing Technology. 1999; 87: 69–81.
- 36. Ishfaq K., Mufti N. A., Jawad M., Sajid M., Jahanzai M. Analysis of the effect of wire electric dischage machining process parameters on the formation of high speed steel form tool. Advances in Science and Technology Research Journal. 2018; 12(1): 89–98.
- 37. Oniszczuk-Świercz D., Świercz R., Nowicki R., Kopytkowski A., Dąbrowski L. Investigation of the influence of process parameters of wire electrical discharge machining using coated brass on the Surface roughness of Inconel 718. AIP Conference Proceedings. 2018; 1–6.
- 38. Sharma P., Tripathy A., Sahoo N. Evaluation of surface integrity of WEDM processed Inconel 718 for jet engine application. IOP Conf. Series: Materials Science and Engineering 323, Dubai, UAE 2018; 012019.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e6734ee4-7d70-4f9e-8038-451f43444ef8