PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Role of dissimilar IN617 nickel alloy consumable on microstructural and mechanical behavior of P91 welds joint

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper investigates the metallurgical behavior and mechanical properties of the P91 steel welds joint. The joint of heat-resistant P91 steel has been welded by the gas tungsten arc welding (GTAW) process using the dissimilar Inconel grade 617 filler. The P91 welds joints have been subjected to varying heat treatment regimes in the temperature range of 650–810 °C for 2 h. The normalizing-based tempering was also performed for the welded joint. The weld fusion zone (WFZ) with austenitic structure and heat-affected zones (HAZs) with martensitic structure was characterized using the optical microscope and scanning electron microscope (SEM). The detailed characterization of the weld metal and HAZ interface has also been performed for as-welded and post-weld heat treatment (PWHT) conditions. For mechanical properties of the welds joint, tensile testing and hardness testing were performed. The relationship between mechanical behavior and microstructure of the welded joint has been evaluated for as-welded and heat treatment conditions. The microstructure studies revealed the formation of an unmixed zone (UZ) close to the fusion line, and it was characterized as peninsula and island. The WFZ showed the complete austenitic mode of the solidification and revealed the austenitic structure with cellular and equiaxed grains in the center of the weld metal. The columnar and cellular dendrites were seen near the boat fusion line, i.e., interface of the weld metal and HAZ. The soft δ ferrite patches were observed near the fusion line in the area of HAZ and remain undissolved up to tempering temperature of 810 °C (PW 3). The dissolution of the ferrite patches was noticed for PW 4. The maximum and minimum tensile strength of the welds joint was measured 731 MPa and 502 MPa for PW 3 and PW 2, respectively. A uniform hardness variation in the transverse direction of the welded joint was observed for PW 3 and PW 4 conditions. The optimum combination of strength and ductility was obtained for the PW 3 condition.
Rocznik
Strony
506--532
Opis fizyczny
Bibliogr. 44 poz., rys., tab., wykr.
Twórcy
  • Mechanical Department, SRM Institute of Science and Technology, Delhi NCR campus, Modinagar, Uttar Pradesh 201204, India
  • Department of Mechanical Engineering, IIT Jodhpur, Rajasthan 342037, India
autor
  • Mechanical Department, SRM Institute of Science and Technology, Delhi NCR campus, Modinagar, Uttar Pradesh 201204, India
Bibliografia
  • [1] Klueh RL, Van Der Schaaf B, Victoria M. Ferritic/mar-tensitic steels-overview of recent results. J Nucl Mater. 2008;311:455–65.
  • [2] Klueh RL. Elevated temperature ferritic and martensitic steels and their application to future nuclear reactors. Int Mater Rev. 2005;50:287–310. https ://doi.org/10.1179/17432 8005X 41140.
  • [3] Kaybyshev RO, Skorobogatykh VN, Shchenkova IA. New martensitic steels for fossil power plant: creep resistance. Phys Met Metallogr. 2010;109:186–200. https ://doi.org/10.1134/S0031918X1 00201 10.
  • [4] Yan W, Wang W, Shan YY, Yang K. Microstructural stability of 9–12%Cr ferrite/martensite heat-resistant steels. Front Mater Sci. 2013;7:1–27. https ://doi.org/10.1007/s1170 6-013-0189-5.
  • [5] Gutiérrez NZ, De Cicco H, Marrero J, Danón CA, Luppo MI. Evolution of precipitated phases during prolonged tempering in a 9%Cr 1%MoVNb ferritic-martensitic steel: Influence on creep performance. Mater Sci Eng A. 2011;528:4019–29. https ://doi.org/10.1016/j.msea.2011.01.116.
  • [6] Pandey C, Giri A, Mahapatra MM. Effect of normalizing temperature on microstructural stability and mechanical properties of creep strength enhanced ferritic P91 steel. Mater Sci Eng A. 2016;657:173–84. https ://doi.org/10.1016/j.msea.2016.01.066.
  • [7] Barbadikar DR, Deshmukh GS, Maddi L, Laha K, Parameswaran P, Ballal AR, Peshwe DR, Paretkar RK, Nandagopal M, Mathew MD. Effect of normalizing and tempering temperatures on microstructure and mechanical properties of P92 steel. Int J Press Vessel Pip. 2015;132–133:97–105. https ://doi.org/10.1016/j.ijpvp.2015.07.001.
  • [8] Saini N, Pandey C, Mahapatra MM. Characterization and evaluation of mechanical properties of CSEF P92 steel for varying normalizing temperature. Mater Sci Eng A. 2017;688:250–61. https://doi.org/10.1016/j.msea.2017.02.022.
  • [9] Pandey C, Mahapatra MM, Kumar P, Saini N. Autogenous tungsten inert gas and gas tungsten arc with filler welding of dissimilar P91 and P92 steels. J Press Vessel Technol. 2018;140:1–7. https://doi.org/10.1115/1.40391 27.
  • [10] Raj B, Vijayalakshmi M. Ferritic steels and advanced ferritic-martensitic steels. New York: Elsevier Inc.; 2012.https ://doi.org/10.1016/B978-0-08-05603 3-5.00066 -5.
  • [11] Li L, Silwal B, Deceuster A. Creep rates of heat-affected zone of grade 91 pipe welds as determined by stress-relaxation test. Int J Press Vessel Pip. 2016;146:95–103. https ://doi.org/10.1016/j.ijpvp.2016.07.008.
  • [12] Laha K, Chandravathi KS, Parameswaran P, Sankara KB, Mannan SL, T. Minerals, M. Society. Characterization of microstructures across the heat-affected zone of the modified 9Cr–1Mo weld joint to understand its role in promoting type IV cracking. Metall Mater Trans A. 2007;38:58–68. https ://doi.org/10.1007/s11661-006-9050-0.
  • [13] Abson DJ, Rothwell JS. Review of type IV cracking of weldments in 9–12% Cr creep strength enhanced ferritic steels. Int Mater Rev. 2013;58:437–73. https ://doi.org/10.1179/17432 80412 Y.0000000016.
  • [14] Silwal B, Li L, Deceuster A, Griffiths B. Effect of postweld heat treatment on the toughness of heat-affected zone for Grade 91 steel. Weld J. 2013;92:80s–7s.
  • [15] Arivazhagan B, Vasudevan M. A comparative study on the effect of GTAW processes on the microstructure and mechanical properties of P91 steel weld joints. J Manuf Process. 2014;16:305–11. https ://doi.org/10.1016/j.jmapr o.2014.01.003.
  • [16] Arivazhagan B, Srinivasan G, Albert SK, Bhaduri AK. A study on influence of heat input variation on microstructure of reduced activation ferritic martensitic steel weld metal produced by GTAW process. Fusion Eng Des. 2011;86:192–7. https ://doi.org/10.1016/j.fusen gdes.2010.12.035.
  • [17] Pandey C, Mahapatra MM, Kumar P, Daniel F, Adhithan B. Softening mechanism of P91 steel weldments using heat treatments. Arch Civ Mech Eng. 2019;19:297–310. https ://doi.org/10.1016/j.acme.2018.10.005.
  • [18] Pandey C, Mahapatra MM, Kumar P, Thakre JG, Saini N. Role of evolving microstructure on the mechanical behaviour of P92 steel welded joint in as-welded and post weld heat treated state. J Mater Process Technol. 2019;263:241–55. https ://doi.org/10.1016/j.jmatp rotec .2018.08.032.
  • [19] Wang W, Liu S, Xu G, Zhang B, Huang Q. Effect of thermal aging on microstructure and mechanical properties of china low-activation martensitic steel at 550 °C. Nucl Eng Technol. 2016;48:518–24. https ://doi.org/10.1016/j.net.2015.11.004.
  • [20] Saroja S, Vijayalakshmi M, Raghunathan VS. Influence of cooling rates on the transformation behaviour of 9Cr–1 Mo-0.07 °C steel. J Mater Sci. 1992;27:2389–96. https ://doi.org/10.1007/BF01105048 .
  • [21] Wang Y, Kannan R, Li L. Identification and characterization of intercritical heat-affected zone in as-welded Grade 91 weldment. Metall Mater Trans A. 2016;47:5680–4. https ://doi.org/10.1007/s1166 1-016-3736-8.
  • [22] Clark JWG. Investigating chemical and microstructural evolution at dissimilar metal welds. Doctoral dissertation, University of Not-tingham. 2015.
  • [23] Specht ED, Allen SM. Formation of delta ferrite in 9 wt% Cr steel investigated by in-situ X-ray diffraction using synchrotron radiation. Metall Mater Trans A. 2010;41:2462–5. https ://doi.org/10.1007/s1166 1-010-0371-7.
  • [24] Sam S, Das CR, Ramasubbu V, Albert SK, Bhaduri AK, Jayakumar T, Kumar ER. Delta ferrite in the weld metal of reduced activation ferritic martensitic steel. J Nucl Mater. 2014;455:343–8. https ://doi.org/10.1016/j.jnucm at.2014.07.008.
  • [25] Pandey C, Mahapatra MM, Kumar P, Saini N, Thakre JG, Vidyarthy RS, Narang HK. A brief study on δ-ferrite evolution in dissimilar P91 and P92 steel weld joint and their effect on mechanical properties. Arch Civ Mech Eng. 2018;18:713–22. https ://doi.org/10.1016/j.acme.2017.12.002.
  • [26] Zhang Y, Li K, Cai Z, Pan J. Creep rupture properties of dissimilar metal weld between Inconel 617B and modified 9%Cr martensitic steel. Mater Sci Eng A. 2019;764:138185. https ://doi.org/10.1016/j.msea.2019.13818 5.
  • [27] Ding K, Wang P, Liu X, Li X, Zhao B, Gao Y. Formation of lamellar carbides in alloy 617-HAZ and their role in the impact toughness of alloy 617/9%Cr dissimilar welded joint. J Mater Eng Perform. 2018;27:6027–39. https ://doi.org/10.1007/s11665-018-3668-0.
  • [28] Zhang X, Zeng Y, Cai W, Wang Z, Li W. Study on the softening mechanism of P91 steel. Mater Sci Eng A. 2018;728:63–71. https ://doi.org/10.1016/j.msea.2018.04.082.
  • [29] Kumar S, Pandey C, Goyal A. A microstructural and mechanical behavior study of heterogeneous P91 welded joint. Int J Press Vessel Pip. 2020;185:104128. https ://doi.org/10.1016/j.ijpvp.2020.10412 8.
  • [30] Nakkalil R, Richards NL, Chaturvedi MC. Carbides/carbonitrides. Scr Metall Mater. 1992;26:545–50.
  • [31] Laha K, Chandravathi KS, Parameswaran P, Rao KBS, Mannan SL. Characterization of microstructures across the heat-affected zone of the modified 9Cr–1Mo weld joint to understand its role in promoting type IV cracking. Metall Mater Trans A. 2007;38:58–68. https ://doi.org/10.1007/s1166 1-006-9050-0.
  • [32] Jula M, Dehmolaei R, Zaree SRA. The comparative evaluation of AISI 316/A387-Gr.91 steels dissimilar weld metal produced by CCG TAW and PCGTAW processes. J Manuf Process. 2018;36:272–80. https ://doi.org/10.1016/j.jmapr o.2018.10.032.
  • [33] Sireesha M, Albert SK, Shankar V, Sundaresan S. Comparative evaluation of welding consumables for dissimilar welds between 316LN austenitic stainless steel and Alloy 800. J Nucl Mater. 2000;279:65–766. https ://doi.org/10.1016/S0022 -3115(99)00275 -5.
  • [34] Kim JK, Park HJ, Shim DN. Effects of PWHT on microstructure and mechanical properties of weld metals of Ni-based superalloy 617 and 263 for hyper-supercritical power plants. Acta Metall Sin (English Lett). 2016;29:1107–18. https ://doi.org/10.1007/s40195-016-0494-y.
  • [35] Lippold JC, Kotecki DJ. Welding metallurgy and weldability of stainless steels. New York: Wiley; 2005.
  • [36] Ranjbar K, Dehmolaei R, Amra M, Keivanrad I. Microstructure and properties of a dissimilar weld between alloy 617 and A387 steel using different filler metals. Weld World. 2018;62:1121–36. https ://doi.org/10.1007/s4019 4-018-0610-x.
  • [37] Hudson JA, Druce SG, Gage G, Wall M. Thermal ageing effects in structural steels. Theor Appl Fract Mech. 1988;10(2):123–33. https ://doi.org/10.1016/0167-8442(88)90004 -3.
  • [38] Kou S, Yang YK. Fusion-boundary macrosegregation in dissimilar-filler welds. Weld J (Miami, Fla). 2007;86:303–12.
  • [39] Katayama S, Fujimoto T, Matsunawa A. Correlation among solidification process, microstructure, microsegregation and solidification cracking susceptibility in stainless steel weld metals. Transc-tion JWRI. 1985;14:123–38.
  • [40] Lippold JC, Savage WF. Solidification of austenitic stainless steel weldments: Part 1 a proposed mechanism. Weld J. 1979;58(12):362–74.
  • [41] Pavan AHV, Vikrant KSN, Ravibharath R, Singh K. Development and evaluation of SUS 304H - IN 617 welds for advanced ultra supercritical boiler applications. Mater Sci Eng A. 2015;642:32–41. https ://doi.org/10.1016/j.msea.2015.06.065.
  • [42] Pandey C, Mahapatra MM. Effect of groove design and post-weld heat treatment on microstructure and mechanical properties of P91 steel weld. J Mater Eng Perform. 2016;25:2761–75. https ://doi.org/10.1007/s1166 5-016-2127-z.
  • [43] Peelamedu RD, Roy R, Agrawal DK. Microwave-induced reaction sintering of NiAl2O4. Mater Lett. 2002;55:234–40.
  • [44] Pandey C, Mahapatra MM, Kumar P, Saini N. Effect of normalization and tempering on microstructure and mechanical properties of V-groove and narrow-groove P91 pipe weldments. Mater Sci Eng A. 2017;685:39–49. https ://doi.org/10.1016/j.msea.2016.12.079.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e6562d8a-8436-4527-ac6f-3dec38510491
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.