Investigation of the Durability and Performance of Gears Made of Glass Fiber, Carbon and Bronze-Reinforced Polytetrafluoroethylene Matrix Composite Material

• Autorzy: Yakut Rifat , Düzcükoğlu Hayrettin , Akkuş Harun

Identyfikatory

DOI

10.24425/amm.2024.147824

• Języki publikacji: EN

Abstrakty

EN

Polymer gears are often used in power transmission due to their numerous advantages. Heat accumulates on polymer gears during operation. Over time, this accumulated heat leads to damage; and shortens the service life of the gears. To prevent this, various fillers are added to the polymer materials. These fillers help to dissipate the heat generated on the gears. In this study, 25% glass fibers, 35% carbon powder, and 60% bronze particles were added to the polytetrafluoroethylene (PTFE) matrix to determine the wear behavior of gears. The properties of the matrix and the filler mainly influence the wear behavior of PTFE composites. The study showed that all composite gears with filler have better wear resistance than pure PTFE gears due to their better thermal stability. After the tests, it was found that the gears made of PTFE + 35% carbon additive had about 12 times better wear rates than those made of pure PTFE. Based on the average temperature values of the experiment, it was found that the mass temperature of gears made of 35% carbon-doped PTFE is about 38-39% lower than that of pure PTFE. This study contributes to the standard studies on heat build-up, thermal damage, and wear of gears made of polymers with different fillers and ratios.

Słowa kluczowe

EN

composite; wear; Polytetrafluoroethylene; PTFE; glass fiber; spur gear

• Wydawca: Institute of Metallurgy and Materials Science of Polish Academy of Sciences ; Committee of Materials Engineering and Metallurgy of Polish Academy of Sciences
• Czasopismo: Archives of Metallurgy and Materials
• Rocznik: 2024
• Tom: Vol. 69, iss. 1
• Strony: 309--317
• Opis fizyczny: Bibliogr. 23 poz., fot., rys., tab.

Twórcy

autor

Yakut Rifat

• Batman University, Technology Faculty, Batman, Turkey

• https://orcid.org/0000-0003-0059-3785

autor

Düzcükoğlu Hayrettin

• Selçuk University, Technology Faculty, Konya, Turkey

• https://orcid.org/0000-0002-7016-6888

autor

Akkuş Harun

• Nigde Omer Halisdemir University, Nigde Vocational School of Technical Sciences, Nigde, Turkey

• https://orcid.org/0000-0002-9033-309X

Bibliografia

• [1] M.T. Demirci, H. Düzcükoğlu, Materials & Design 57, 560-567 (2014). DOI: https://doi.org/10.1016/j.matdes.2014.01.013
• [2] H. Düzcükoğlu, Tribology International 42 (8), 1146-1153 (2009). DOI: https://doi.org/10.1016/j.triboint.2009.03.009
• [3] Z. Lu, H. Liu, C. Zhu, H. Song, G. Yu, International Journal of Fatigue 125, 342-348 (2019). DOI: https://doi.org/10.1016/j.ijfatigue.2019.04.004
• [4] H.G.H. Van Melick, Gear Technology 24 (7), 58-66, (2007).
• [5] K.D. Dearn, S.N. Kukureka, D. Walton, Polymer Tribology, 470-505 (2009). DOI: https://doi.org/10.1142/9781848162044_0014
• [6] Z. Lin, B. Gao, X. Li, K. Yu, Tribology International 139, 12-21 (2019). DOI: https://doi.org/10.1016/j.triboint.2019.06.027.
• [7] M. Conte, B. Fernandez, A. Igartua, WIT Transactions on Engineering Sciences 71, 219-229 (2011). DOI: https://doi.org/10.2495/SECM110191
• [8] H. Unal, A. Mimaroglu, U. Kadıoglu, H. Ekiz, Materials & Design 25 (3), 239-245 (2004). DOI: https://doi.org/10.1016/j.matdes.2003.10.009
• [9] M. Conte, A. Igartua, Wear 296 (1-2), 568-574 (2012). DOI: https://doi.org/10.1016/j.wear.2012.08.015
• [10] D.M. Price, M. Jarratt, Thermochimica Acta 392-393, 231-236 (2002). DOI: https://doi.org/10.1016/s0040-6031(02)00105-3
• [11] Y.J. Shi, X. Feng, H.Y. Wang, C. Liu, X.H. Lu, Tribology International 40 (7), 1195-1203 (2007). DOI: https://doi.org/10.1016/j.triboint.2006.12.006
• [12] M. Kalin, A. Kupec, Wear 376-377, 1339-1346 (2017). DOI: https://doi.org/10.1016/j.wear.2017.02.003
• [13] N.K. Myshkin, S.S. Pesetskii, A. Ya Grigoriev, Tribology in Industry 37 (3), 284-290 (2015).
• [14] A.J. Muminovic, M. Colic, E. Mesic, I. Saric, Bulletin of the Polish Academy of Sciences-Technical Sciences 68 (3), 477-483 (2020). DOI: https://doi.org/10.24425/bpasts.2020.133370
• [15] H. Düzcükoğlu, Materials & Design 30 (4), 1060-1067 (2009). DOI: https://doi.org/10.1016/j.matdes.2008.06.037.
• [16] A. Pogačnik, J. Tavčar, Materials & Design (1980-2015). 65, 961-973 (2015). DOI: https://doi.org/10.1016/j.matdes.2014.10.016
• [17] K. Mao, Wear 262 (3-4), 432-441 (2007). DOI: https://doi.org/10.1016/j.wear.2006.06.005
• [18] C.J. Hooke, K. Mao, D. Walton, A.R. Breeds, S.N. Kukureka, Journal of Tribology 115 (1), 119-124 (1993). DOI: https://doi.org/10.1115/1.2920964
• [19] E. Letzelter, M. Guingand, J..P. De Vaujany, P. Schlosser, Polymer Testing 29 (8), 1041-1051 (2010). DOI: https://doi.org/10.1016/j.polymertesting.2010.09.002
• [20] M. Conte, B. Pinedo, A. Igartua, Wear 307 (1-2), 81-86 (2013). DOI: https://doi.org/10.1016/j.wear.2013.08.019
• [21] J. Khedkar, I. Negulescu, El. Meletis, Wear 252 (5-6), 361-369 (2002). DOI: https://doi.org/10.1016/s0043-1648(01)00859-6
• [22] R. Mohsenzadeh, B.H. Soudmand, K. Shelesh-Nezhad, Wear 514-515, 204595 (2023). DOI: https://doi.org/10.1016/j.wear.2022.204595
• [23] B.H. Soudmand, K. Shelesh‐Nezhad, Y. Salimi, Journal of Applied Polymer Science 137 (41), 1-17 (2020). DOI: https://doi.org/10.1002/app.49260

Uwagi

This study was supported by the Coordination Office for Scientific Research Projects of Selcuk University with funding under project number 16201077.