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The influence of machining parameters and tool wear on the delamination process during milling of melamine-faced chipboard

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The results of investigations into the wear of a high-speed steel double-bit mill during the milling of melamine-faced chipboard are presented in this paper. The experimental investigations identified the effect of the cutting speed and feed per tooth on the value of force parameters in the cutting process as well as on the value of the factor of chipboard edge delamination. The significance of the effect of cutting process parameters and tool wear on the value of the delamination factor was determined using multivariate analysis of variance. In the research, we used an industrial cutting force sensor. The possibility of the application of the industrial sensor to measure the signals of force parameters during milling is investigated. In the case of feed per tooth, there was no clear effect of this parameter on intensification of the delamination phenomenon.
Słowa kluczowe
Rocznik
Strony
118--131
Opis fizyczny
Bibliogr.36 poz., rys., tab.
Twórcy
autor
  • Faculty of Mechanical Engineering and Technology, Rzeszow, University of Technology, Stalowa Wola, Poland
  • Department of Materials Forming and Processing, Rzeszow University of Technology, Rzeszów, Poland
Bibliografia
  • Aguilera A., Meausoone P.J., Mertin P. [2000]: Wood material influence in routing operations: the MDF case. Holz als Roh Werkstoff 58: 278-283
  • Aslan S., Coşkun H., Kiliç M. [2008]: The effect of the cutting direction, number of blades and grain size of the abrasives on surface roughness of Toros cedar woods. Building and Environment 43 [5]: 696-701
  • Atkins T. [2009]: Toughness and processes of material removal. Wear 267 [11]: 1764-1771
  • Beer P., Kowaluk G., Sinn G., Dziurka D. [2005]: Mechanical properties of particleboards induce cutting quality. Proceedings of: 17th International Wood Machining Seminar, 26-28 September 2005. Rosenheim: 45-52
  • Benardos P.G., Vosniakos G.C. [2003]: Predicting surface roughness in machining: a review. International Journal of Machine Tools and Manufacture 43 [8]: 833-844
  • Costes J.P., Deces-Petit C., Altintas Y., Ko P. [2003]: Estimated stress and friction distributions on tool rake face in the medium density fibreboard cutting process. Forest Product Journal 53: 59-66
  • Dawim J.P. [2008]: Machining – fundamentals and recent advances. Springer-Verlag, London
  • Dawim J.P., Clemente V.C., Silva S. [2008]: Surface roughness aspects in milling MDF (medium density fibreboard). International Journal of Advanced Manufacturing Technology 40 [1-2]: 45-55
  • Dippon J., Ren H., Amara F.B., Altintas Y. [2000]: Orthogonal cutting mechanics of medium density fibreboards. Forest Product Journal 50: 25-30
  • Engin S., Altintas Y., Amara F.B. [2000]: Mechanics of routing medium density fibreboard. Forest Product Journal 50: 65-69
  • Gaitonde V.N., Karnik S.R., Davim J.P. [2008a]: Prediction and optimization of surface roughness in milling of medium density fibreboard (MDF) based on Taguchi orthogonal array experiments. Holzforschung 62 [2]: 209-214
  • Gaitonde V.N., Karnik S.R., Davim J.P. [2008b]: Taguchi multiple-performance characteristics optimization in drilling of medium density fibreboard (MDF) to minimize delamination using utility concept. Journal of Materials Processing Technology 196 [1-3]: 73-78
  • Grzesik W. [2016]: Advanced machining processes of metallic materials. Theory, modelling, and applications. 2nd Ed., Elsevier, Amsterdam
  • Jemielniak K. [1998]: Obróbka skrawaniem (Machining). Oficyna Wydawnicza Politechniki Warszawskiej, Warszawa
  • Knorz M., Schmidt M., Torno S., van de Kuilen J.W. [2014]: Structural bonding of ash (Fraxinus excelsior L.): resistance to delamination and performance in shearing tests. European Journal of Wood and Wood Products 72 [3]: 297-309
  • Kowaluk G., Dziurka D., Beer P., Sinn G., Tschegg S. [2004]: Influence of particleboards production parameters on work of fracture and work of chips formation during cutting [accessed: 12.09.2016]. Electronic Journal of Polish Agricultural Universities 7 [1]. Available from: http://www.ejpau.media.pl/volume7/issue1/wood/art-01.html
  • Kowaluk G., Szymański W., Beer P. [2007]: Influence of tools stage on particleboards milling. Wood Research 52 [3]: 75-88
  • Kowaluk G., Szymanski W., Pałubicki B., Beer P. [2006]: Forces and work of cutting versus cutting speed in laminated particleboards milling. Proceedings of: 5th International Science Conference Trieskové a Beztrieskové Obrábanie Dreva, 12-14 October 2006. Starý Smokovec: 173-178
  • Lin R.J.T., Houts J.V., Bhattacharyya D. [2006]: Machinability investigation of medium density fibre board. Holzforschung 60 [1]: 71-77
  • Lino F.J., Guimãraes J., Teixeira L., Baptista A.M., Fernandes T., Figueiredo F. [2009]: Comparison of different cemented tungsten carbides applied to particleboard machining end mills. Proceedings of: Euro PM2009 Congress, 12-14 October 2009. Copenhagen: 311
  • Palanikumar K., Prakash S., Manoharan N. [2009]: Experimental investigation and analysis on delamination in drilling of wood composite medium density fiber boards. Materials and Manufacturing Processes 24 [12]: 1341-1348
  • Pałubicki B. [2006]: Badania nad jakością obróbki elementów meblowych z płyt wiórowych laminowanych (Research on machining quality of furniture elements made of laminated chipboards). Akademia Rolnicza, Poznań [unpublished]
  • Porankiewicz B., Sandak J., Tanaka C. [2005]: Factors influencing steel tool wear when milling wood. Wood Science and Technology 39 [3]: 225-234
  • Ratnasingam J., Ma T.P., Ramasamy G. [2010]: Tool temperature and cutting forces during the machining of particleboard and solid wood. Journal of Applied Sciences 10: 2881-2886
  • Romoli L., Dini G. [2008]: Experimental study on the influence of drill wear in CFRP drilling process. Proceedings of: 6th CIRP International Conference on Intelligent Computation in Manufacturing Engineering, , 23-25 July 2008. Naples: 145-149
  • Sari B., Nemli G., Baharoğlu M., Bardak S., Zekoviç E. [2013]: The role of solid content of adhesive and panel density on the dimensional stability and mechanical properties of particleboard. Journal of Composite Materials 47 [10]: 1247-1255
  • Sheikh-Ahmad J.Y., Bailey J.A. [1999]: High-temperature wear of cemented tungsten carbide tools while machining particleboard and fiberboard. Journal of Wood Science 45[6]: 445-455
  • Sheikh-Ahmad J.Y., Lewandowski C.M., Stewart J.S. [2003]: Experimental and numerical methods for determining temperature distribution in a wood cutting tool. Experimantal Heat Transfer 16 [4]: 225-271
  • Sulaiman O., Rashim R., Subari K., Liang C.K. [2009]: Effect of sanding on surface roughness of rubberwood. Journal of Materials Processing Technology 209: 3949-3955
  • Szwajka K., Górski J. [2006]: Evaluation tool condition of milling wood on the basis of vibration signal. Journal of Physics: Conference Series 48: 1205-1209
  • Thoemen H., Irle M., Sernek M. [2010]: Wood-based panels. An introduction for specialists. Brunel University Press, Wentorf
  • Tsao C.C., Hocheng H. [2007]: Effect of tool wear on delamination in drilling composite materials. International Journal of Mechanical Sciences 49 [8] 983-988
  • Tsao C.C., Kuo K.L., Hsu I.C. [2012]: Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core-saw drill. International Journal of Advanced Manufacturing Technology 59 [5-8]: 617-622
  • Valarmathi T.N., Palanikumar K., Latha B. [2013]: Measurement and analysis of thrust force in drilling of particle board (PB) composite panels. Measurement 46 [3]: 1220-1230
  • Vanya C. [2012]: Damage problems in glued laminated timber. Drewno 55 [188]: 115-128
  • List of standards:
  • ISO 8688-1:1996 Tool life testing in milling – Part 1: Face milling
Uwagi
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e58bd889-def8-40c1-b9ea-3b465fbb2b91
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