Tytuł artykułu
Autorzy
Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
Shear-assisted processing and extrusion (ShAPE) experimental setup and tooling were adopted for extruding thin-walled AA7075 aluminum tube from as-cast non-homogenized billet material in a single run. The mechanical and microstructural characterizations were performed on the as-extruded tube through tensile, hardness, electron backscatter diffraction (EBSD), and energy dispersive spectroscopy (EDS) tests. The results showed that the ShAPE process developed a significantly refined microstructure with uniform and almost equiaxed grain structure on both hoop and axial cross-sections of the extrudate as well as through the thickness of the material. The pole figures and inverse pole figures of the EBSD data showed a strong shear texture development, and it was found out that axial shear is the dominant deformation mechanism in the regions near the inner surface of the tube, while combined axial and torsional shears are the two dominant modes of deformation near the outer surface of the extrudate. As for the mechanical properties, there was an increase of 150 and 73% in the yield and ultimate strengths of the tube produced using ShAPE process, respectively, and an 18% decrease in maximum uniform plastic elongation compared to the conventionally extruded AA7075-O tube.
Czasopismo
Rocznik
Tom
Strony
85--94
Opis fizyczny
Bibliogr. 43 poz., rys.
Twórcy
autor
- Department of Integrated Systems Engineering, The Ohio State University, 210 Baker Systems, 1971 Neil Avenue, Columbus, OH 43210, USA
autor
- Department of Integrated Systems Engineering, The Ohio State University, 210 Baker Systems, 1971 Neil Avenue, Columbus, OH 43210, USA
autor
- Department of Integrated Systems Engineering, The Ohio State University, 210 Baker Systems, 1971 Neil Avenue, Columbus, OH 43210, USA
autor
- Pacific Northwest National Laboratory, 902 Battelle Bld., Richland, WA 99354, USA
autor
- Pacific Northwest National Laboratory, 902 Battelle Bld., Richland, WA 99354, USA
autor
- Lockheed Martin, Washington, D.C., USA
autor
- Department of Integrated Systems Engineering, The Ohio State University, 210 Baker Systems, 1971 Neil Avenue, Columbus, OH 43210, USA
- Department of Mechanical and Aerospace Engineering, The Ohio State University, 201 W19th Ave, Columbus, OH 43210, USA
Bibliografia
- [1] Valiev RZ, Langdon TG. Principles of equal-channel angular pressing as a processing tool for grain refinement. Prog Mater Sci. 2006;51:881–981. https ://doi.org/10.1016/j.pmats ci.2006.02.003.
- [2] Zhilyaev A, Langdon T. Using high-pressure torsion for metal processing: fundamentals and applications. Prog Mater Sci. 2008;53:893–979. https ://doi.org/10.1016/j.pmats ci.2008.03.002.
- [3] Ebrahimi M, Djavanroodi F, Nazari Tiji SA, Gholipour H, Gode C. Experimental investigation of the equal channelforward extrusion process. Metals. 2015;5:471–83. https ://doi.org/10.3390/met50 10471 .
- [4] Valiev RZ, Islamgaliev RK, Alexandrov I V. Bulk nanostructured materials from severe plastic deformation. vol. 45. 2000.
- [5] Mishra RS, Ma ZY. Friction stir welding and processing. Mater Sci Eng R. 2005;50:1–78. https ://doi.org/10.1016/j.mser.2005.07.001.
- [6] Węglowski MS. Friction stir processing-state of the art. Arch Civ Mech Eng. 2018;18:114–29. https ://doi.org/10.1016/j.acme.2017.06.002.
- [7] Nouri Z, Taghiabadi R, Moazami Goudarzi M. Mechanical properties enhancement of cast Al-8.5Fe-1.3V-1.7Si (FVS0812) alloy by friction stir processing. Arch Civ Mech Eng. 2020. https ://doi.org/10.1007/s4345 2-020-00106 -1.
- [8] Li J, Shen Y, Hou W, Qi Y. Friction stir welding of Ti-6Al-4V alloy: friction tool, microstructure, and mechanical properties. J Manuf Process. 2020;58:344–54. https ://doi.org/10.1016/j.jmapr o.2020.08.025.
- [9] Trimble D, O’Donnell GE, Monaghan J. Characterisation of tool shape and rotational speed for increased speed during friction stir welding of AA2024-T3. J Manuf Process. 2015;17:141–50. https ://doi.org/10.1016/j.jmapr o.2014.08.007.
- [10] Prasad Mahto R, Pal SK. Friction stir welding of dissimilar materials: an investigation of microstructure and nano-indentation study. J Manuf Process. 2020;55:103–18. https ://doi.org/10.1016/j.jmapr o.2020.03.050.
- [11] Gotawala N, Shrivastava A. Analysis of material distribution in dissimilar friction stir welded joints of Al 1050 and copper. J Manuf Process. 2020;57:725–36. https ://doi.org/10.1016/j.jmapr o.2020.07.043.
- [12] Saju TP, Narayanan RG. Dieless friction stir lap joining of AA 5050–H32 with AA 6061–T6 at varying pre-drilled hole diameters. J Manuf Process. 2020;53:21–33. https ://doi.org/10.1016/j.jmapr o.2020.01.048.
- [13] Evans WT, Cox C, Gibson BT, Strauss AM, Cook GE. Two-sided friction stir riveting by extrusion: a process for joining dissimilar materials. J Manuf Process. 2016;23:115–21. https ://doi.org/10.1016/j.jmapr o.2016.06.001.
- [14] Baffari D, Buffa G, Campanella D, Fratini L, Reynolds AP. Process mechanics in friction stir extrusion of magnesium alloys chips through experiments and numerical simulation. J Manuf Process. 2017;29:41–9. https ://doi.org/10.1016/j.jmapr o.2017.07.010.
- [15] Baffari D, Reynolds AP, Masnata A, Fratini L, Ingarao G. Friction stir extrusion to recycle aluminum alloys scraps: energy efficiency characterization. J Manuf Process. 2019;43:63–9. https ://doi.org/10.1016/j.jmapr o.2019.03.049.
- [16] Tang W, Reynolds AP. Production of wire via friction extrusion of aluminum alloy machining chips. J Mater Process Technol. 2010;210:2231–7. https ://doi.org/10.1016/j.jmatp rotec .2010.08.010.
- [17] Tahmasbi K, Mahmoodi M. Evaluation of microstructure and mechanical properties of aluminum AA7022 produced by friction stir extrusion. J Manuf Process. 2018;32:151–9. https ://doi.org/10.1016/j.jmapr o.2018.02.008.
- [18] Li X, Tang W, Reynolds AP, Tayon WA, Brice CA. Strain and texture in friction extrusion of aluminum wire. J Mater Process Technol. 2016;229:191–8. https ://doi.org/10.1016/j.jmatp rotec.2015.09.012.
- [19] Jafarzadeh H, Babaei A, Esmaeili-Goldarag F. Friction stir radial backward extrusion (FSRBE) as a new grain refining technique. Arch Civ Mech Eng. 2018;18:1374–85. https ://doi.org/10.1016/j.acme.2018.04.006.
- [20] Zangiabadi A, Kazeminezhad M. Development of a novel severe plastic deformation method for tubular materials: tube channel pressing ( TCP ). Mater Sci Eng A. 2011;528:5066–72. https :// doi.org/10.1016/j.msea.2011.03.012.
- [21] Wang JT, Li Z, Langdon TG. Principles of severe plastic deformation using tube high-pressure shearing. Scr Mater. 2012;67:810–3. https ://doi.org/10.1016/j.scrip tamat .2012.07.028.
- [22] Abu-farha F. A preliminary study on the feasibility of friction stir back extrusion. Scr Mater. 2012;66:615–8. https ://doi.org/10.1016/j.scrip tamat .2012.01.059.
- [23] Zhang S, Frederick A, Wang Y, Eller M, Mcginn P, Hu A. Microstructure evolution and mechanical property characterization of 6063 aluminum alloy tubes processed with friction stir back extrusion. JOM. 2019;71:4436–44. https ://doi.org/10.1007/s1183 7-019-03852 -7.
- [24] Khorrami MS, Movahedi M. Microstructure evolutions and mechanical properties of tubular aluminum produced by friction stir back extrusion. J Mater. 2015;65:74–9. https ://doi.org/10.1016/j.matde s.2014.09.018.
- [25] Whalen S, Joshi V, Overman N, Caldwell D, Lavender C, Skszek T. Scaled-up fabrication of thin-walled ZK60 tubing using shear assisted processing and extrusion (ShAPE). Magnes Technol. 2017;2017:315–21. https ://doi.org/10.1007/978-3-319-52392 -7.
- [26] Whalen S, Overman N, Joshi V, Varga T, Graff D, Lavender C. Magnesium alloy ZK60 tubing made by shear assisted processing and extrusion (ShAPE). Mater Sci Eng A. 2019;755:278–88. https ://doi.org/10.1016/j.msea.2019.04.013.
- [27] Darsell JT, Overman NR, Joshi VV, Whalen SA, Mathaudhu SN. Shear assisted processing and extrusion (ShAPETM) of AZ91E flake: a study of tooling features and processing effects. J Mater Eng Perform. 2018;27:4150–61. https ://doi.org/10.1007/s1166 5-018-3509-1.
- [28] Asgharzadeh A, Nazari Tiji SA, Esmaeilpour R, Park T, Pour-boghrat F. Determination of hardness-strength and -flow behavior relationships in bulged aluminum alloys and verification by FE analysis on Rockwell hardness test. Int J Adv Manuf Technol. 2020;106:315–31. https ://doi.org/10.1007/s0017 0-019-04565 -6.
- [29] Sheppard T, Tunnicliffe PJ, Patterson SJ, Summary I. Direct and indirect extrusion of a high strength aerospace alloy (AA 7075). J Mech Work Technol. 1982;6:313–31.
- [30] Ahmadkhanbeigi M, Shapourgan O, Faraji G. Microstructure and mechanical properties of Al tube processed by friction stir tube back extrusion (FSTBE). Trans Indian Inst Met. 2017;70:1849–56. https ://doi.org/10.1007/s1266 6-016-0987-4.
- [31] Hangai Y, Nakano Y, Utsunomiya T, Kuwazuru O, Yoshikawa N. Drop weight impact behavior of Al–Si–Cu alloy foam-filled thin-walled steel pipe fabricated by friction stir back extrusion. J Mater Eng Perform. 2017;26:894–900. https ://doi.org/10.1007/s1166 5-016-2484-7.
- [32] Mathew N, Dinaharan I, Vijay SJ, Murugan N. Microstructure and mechanical characterization of aluminum seamless tubes produced by friction stir back extrusion. Trans Indian Inst Met. 2016;69:1811–8. https ://doi.org/10.1007/s1266 6-016-0841-8.
- [33] Asgharzadeh A, Nazari Tiji SA, Park T, Kim JH, Pourboghrat F. Cellular automata modeling of the kinetics of static recrystallization during the post-hydroforming annealing of steel tube. J Mater Sci. 2020;55:7938–57. https ://doi.org/10.1007/s1085 3-020-04559 -w.
- [34] Ghosh A, Ghosh M. Microstructure and texture development of 7075 alloy during homogenisation. Philos Mag. 2018;98:1470–90. https ://doi.org/10.1080/14786 435.2018.14395 96.
- [35] Khalil AM, Loginova IS, Pozdniakov AV, Mosleh AO, Solonin AN. Evaluation of the microstructure and mechanical properties of a new modified cast and laser-melted AA7075 alloy. Materials. 2019. https ://doi.org/10.3390/ma122 03430.
- [36] Nazari Tiji SA, Park T, Asgharzadeh A, Kim H, Athale M, Kim JH, et al. Characterization of yield stress surface and strain-rate potential for tubular materials using multiaxial tube expansion test method. Int J Plast. 2020;133:102838. https ://doi.org/10.1016/j.ijpla s.2020.10283 8.
- [37] McQueen HJ, Imbert CAC. Dynamic recrystallization: plasticity enhancing structural development. J Alloys Compd. 2004;378:35–43. https ://doi.org/10.1016/j.jallc om.2003.10.067.
- [38] Jamalian M, Joshi VV, Whalen S, Lavender C, Field DP. Microstructure and texture evolution of magnesium alloy after shear assisted processing and extrusion (ShAPETM). IOP Conf Ser Mater Sci Eng. 2018. https ://doi.org/10.1088/1757-899X/375/1/01200 7.
- [39] Li X, Overman N, Roosendaal T, Olszta M, Zhou C, Wang H, et al. Microstructure and mechanical properties of pure copper wire produced by shear assisted processing and extrusion. JOM. 2019;71:4799–805. https ://doi.org/10.1007/s1183 7-019-03752 -w.
- [40] Bronkhorst CA, Kalidindi SR, Anand L. Polycrystalline plasticity and the evolution of crystallographic texture in FCC metals. Philos Trans R Soc A. 1992;341:443–77.
- [41] Chen LR, Xiao XZ, Yu L, Chu HJ, Duan HL. Texture evolution and mechanical behaviour of irradiated face-centred cubic metals subject areas. Proc Math Eng Phys Sci. 2018;474:20170604.
- [42] Segal V. Review: modes and processes of severe plastic. Materials. 2018. https ://doi.org/10.3390/ma110 71175.
- [43] Nazari Tiji SA, Asgari A, Djavanroodi F. Material deformation in equal channel forward extrusion process. Metall Res Technol. 2017;114:2–9. https ://doi.org/10.1051/metal /20170 40.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e4b48f8a-4cab-4d6a-be4e-78e580a4909d