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New forming possibilities in cross wedge rolling processes

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper describes limitations in the process of cross wedge rolling (CWR). The problem of necking (rupture) of a shaft step is discussed in detail. In addition, the paper also overviews the state of the art of modelling the cross wedge rolling process by the finite element method-based software, Deform-3D. Next, the paper presents methods for increasing effectiveness in two types of CWR: cross wedge rolling where axial flow of metal is blocked and cross wedge rolling with upsetting. The proposed rolling methods are then verified numerically by Deform-3D. Finally, the presented solutions are verified in experimental tests of a rolling process for producing a lever (with blocked axial flow of metal) and for an upset rolling process for producing a driving shaft.
Rocznik
Strony
149--161
Opis fizyczny
Bibliogr. 51 poz., rys., wykr.
Twórcy
autor
  • Department of Computer Modelling and Metal Forming Technologies, Lublin University of Technology, Poland
autor
  • Department of Computer Modelling and Metal Forming Technologies, Lublin University of Technology, Poland
autor
  • Department of Computer Modelling and Metal Forming Technologies, Lublin University of Technology, Poland
Bibliografia
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  • [9] Z. Jia, J. Zhou, J. Ji, Y. Yu, C. Xiao, Influence of tool parameters on internal voids in cross wedge rolling of aluminum alloy part, Transactions of Nonferrous Metals Society of China 22 (2012) 21–26.
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  • [12] X. Fu, T. Dean, A Study of Defects in Cross Wedge Rolling, Technical Report 4, School of Manufacturing and Mechanical Engineering University of Birmingham UK, 1991.
  • [13] H. Tsukamoto, K. Morimoto, T. Juge, K. Takahashi, Application study on cross roll method for axi-symmetrical stepped shaft, Advanced Technology of Plasticity 2 (1984) 936–941.
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  • [17] G. Fang, L.P. Lei, P. Zeng, Three-dimensional rigid-plastic finite simulation for the two-roll cross-wedge rolling process, Journal of Materials Processing Technology 129 (2002) 245–249.
  • [18] M. Wang, X. Li, F. Du, Y. Zheng, Hot deformation of austenite and prediction of microstructure evolution of cross-wedge rolling, Materials Science and Engineering A 379 (2004) 133–140.
  • [19] M. Wang, X. Li, F. Du, Y. Zheng, A coupled thermal-mechanical and microstructural simulation of the cross wedge rolling process and experimental verification, Materials Science and Engineering A 391 (2005) 305–312.
  • [20] W. Regone, M.L.N. da Silva, S.T. Button, Numerical and experimental analysis of the microstructural evolution during cross wedge rolling of V–Ti microalloyed steel, Rem: Revista Escola de Minas 62 (2009) 495–502.
  • [21] N. Zhang, B. Wang, J. Lin, Effect of cross wedge rolling on the microstructure of GH4169 alloy, International Journal of Minerals, Metallurgy and Materials 19 (2012) 836–842.
  • [22] J. Zhao, X. Shu, Z. Hu, Study of stress distribution of forming slandering of automobile semi-axes with multi-wedge cross rolling by FEM simulation, in: Proc. SPIE 6042, ICMIT 2005: Control Systems and Robotics, 2nd May, (2006) 604247, http:// dx.doi.org/10.1117/12.664799.
  • [23] B. Sun, X. Zeng, X. Shu, W. Peng, P. Sun, Feasibility study on forming hollow axle with multi-wedge synchrostep by cross wedge rolling, Applied Mechanics and Materials 201–202 (2012) 673–677.
  • [24] X. Shu, Z. Li, W. Zu, Bending analysis and measures of the forming of automobile semi-axle on cross-wedge rolling with multi-wedge, Applied Mechanics and Materials 184–185 (2012) 75–79.
  • [25] Z. Pater, Multi-wedge cross rolling of balls, Journal of Iron and Steel, Research, International 20 (2013) 46–50.
  • [26] B. Hu, X. Shu, P. Yu, W. Peng, The strain analysis at broadening stage of the hollow railway axle by multi-wedge cross wedge rolling, Applied Mechanics and Materials 494– 495 (2014) 457–460.
  • [27] M. Wang, X. Li, F. Du, Analysis of metal forming in two-roll cross wedge rolling process using finite element method, Journal of Iron and Steel, Research, International 16 (2009) 38–43.
  • [28] P. Qiu, H. Xiao, M. Li, Effect of non-uniform temperature field on piece rolled by three-roll cross wedge rolling, Applied Mechanics and Materials 16–19 (2009) 456–461.
  • [29] M. Wang, D. Xiang, C. Xiao, J. Zhou, Influence of cooling condition of tools on central deformation of workpiece and tool wear in cross wedge rolling, International Journal of Advanced Manufacturing Technology 59 (2012) 473–482.
  • [30] X. Wang, K. Zhang, J. Liu, Z. Hu, The effect and experiment research of forming angle on internal defect of valve roughcast formed by single cross wedge rolling, Advanced Materials Research 230–232 (2011) 389–394.
  • [31] J. Zhou, C. Xiao, Y. Yu, Z. Jia, Influence of tool parameters on central deformation in two-wedge two-roll cross-wedge rolling, Advanced Materials Research 486 (2012) 478–483.
  • [32] F. Zhao, J. Liu, J. Huang, Z. Hu, Analysis of the wedge tip fillet for central defects in the process of cross wedge rolling 4Cr9Si2 valve, Advanced Materials Research 706–708 (2013) 3–6.
  • [33] X. Wei, X. Shu, Study on production mechanism of end concavity in cross wedge rolling, Advanced Materials Research 314–316 (2011) 468–472.
  • [34] X. Shu, X. Wei, L. Chen, Influence analysis of block wedge on rolled-piece end quality in cross wedge rolling, Applied Mechanics and Materials 101–102 (2012) 1055–1058.
  • [35] Z. Jia, J. Zhou, J. Ji, Z. Lei, D. Xiang, X. Sun, Influence analysis of area reduction for necking in twice-stage cross wedge rolling, International Journal of Advanced Manufacturing Technology 66 (2013) 1407–1413.
  • [36] Z. Pater, A. Gontarz, A. Tofil, Analysis of the cross-wedge rolling process of toothed shafts made from 2618 aluminium alloy, Journal of Shanghai Jiaotong University (Science) 16 (2011) 162–166.
  • [37] A. Gontarz, Z. Pater, A. Tofil, Numerical analysis of unconventional forging process of hollowed shaft from Ti– 6Al–4V alloy, Journal of Shanghai Jiaotong University (Science) 16 (2011) 157–161.
  • [38] J. Tomczak, Z. Pater, T. Bulzak, Thermo-mechanical analysis of a lever preform forming from magnesium alloy AZ31, Archives of Metallurgy and Materials 57 (2012) 1211–1218.
  • [39] S.J. Mirahmadi, M. Hamedi, S. Ajami, Investigating the effects of cross wedge rolling tool parameters on formability of Nimonic 80A and Nimoinic 115 superalloys, International Journal of Advanced Manufacturing Technology 74 (2014) 995–1004.
  • [40] Y. Huo, Q. Bai, B. Wang, J. Lin, J. Zhou, A new application of unified constitutive equations for cross wedge rolling of a high-speed railway axle steel, Journal of Materials Processing Technology 223 (2015) 274–283.
  • [41] Z. Pater, Cross-wedge rolling of shafts with an eccentric step, Journal of Iron and Steel Research, International 18 (2011) 26–30.
  • [42] H. Yan, J. Liu, Z. Hu, P. Han, H. Mao, S. Ma, Effects of die tooth profile on forming helical tooth shaft in cross wedge rolling, Applied Mechanics and Materials 274 (2013) 165–169.
  • [43] H. Yan, L. Wang, Y. Liu, G. Li, J. Liu, Z. Hu, Effect of thread helix angle on the axial metal flow of cross wedge rolling thread shaft, Applied Mechanics and Materials 440 (2014) 177–181.
  • [44] Z. Pater, A FEM analysis of cross-wedge rolling of toothed shafts, Acta Mechanica Slovaca 15 (2011) 50–58.
  • [45] F. Ying, J. Shen, L. Wu, Study on the process of gear shaft formed by cross wedge rolling based on Deform, Advanced Materials Research 497 (2012) 56–60.
  • [46] M. Jin, J. Li, F. Ying, Study on influencing factors of tooth forming quality for gear shaft with cross wedge rolling, Applied Mechanics and Materials 201–202 (2012) 1164–1169.
  • [47] Z. Zheng, B. Wang, Z. Hu, Study on roller profile for cam forming by cross wedge rolling, Applied Mechanics and Materials 217–219 (2012) 1713–1718.
  • [48] H. Ji, J. Liu, B. Wang, Z. Zhang, T. Zhang, Z. Hu, Numerical analysis and experiment on cross wedge rolling and forging for engine valves, Journal of Materials Processing Technology 221 (2015) 233–242.
  • [49] Z. Pater, J. Bartnicki, G. Samołyk, Numerical modeling of cross-wedge rolling process of ball pin, Journal of Materials Processing Technology 164–165 (2005) 1235–1240.
  • [50] V.I. Sadko, Cross-Wedge Rolling, Ed. IVC Minfirna, Minsk, 2007 (in Russian).
  • [51] A. Tofil, J. Tomczak, Z. Pater, Cross wedge rolling with upsetting, Archives of Metallurgy and Materials 58 (2013) 1191–1196.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e46552d1-983d-4863-8c83-a96ab1dc02ac
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