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Abstrakty
The paper describes limitations in the process of cross wedge rolling (CWR). The problem of necking (rupture) of a shaft step is discussed in detail. In addition, the paper also overviews the state of the art of modelling the cross wedge rolling process by the finite element method-based software, Deform-3D. Next, the paper presents methods for increasing effectiveness in two types of CWR: cross wedge rolling where axial flow of metal is blocked and cross wedge rolling with upsetting. The proposed rolling methods are then verified numerically by Deform-3D. Finally, the presented solutions are verified in experimental tests of a rolling process for producing a lever (with blocked axial flow of metal) and for an upset rolling process for producing a driving shaft.
Czasopismo
Rocznik
Tom
Strony
149--161
Opis fizyczny
Bibliogr. 51 poz., rys., wykr.
Twórcy
autor
- Department of Computer Modelling and Metal Forming Technologies, Lublin University of Technology, Poland
autor
- Department of Computer Modelling and Metal Forming Technologies, Lublin University of Technology, Poland
autor
- Department of Computer Modelling and Metal Forming Technologies, Lublin University of Technology, Poland
Bibliografia
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- [28] P. Qiu, H. Xiao, M. Li, Effect of non-uniform temperature field on piece rolled by three-roll cross wedge rolling, Applied Mechanics and Materials 16–19 (2009) 456–461.
- [29] M. Wang, D. Xiang, C. Xiao, J. Zhou, Influence of cooling condition of tools on central deformation of workpiece and tool wear in cross wedge rolling, International Journal of Advanced Manufacturing Technology 59 (2012) 473–482.
- [30] X. Wang, K. Zhang, J. Liu, Z. Hu, The effect and experiment research of forming angle on internal defect of valve roughcast formed by single cross wedge rolling, Advanced Materials Research 230–232 (2011) 389–394.
- [31] J. Zhou, C. Xiao, Y. Yu, Z. Jia, Influence of tool parameters on central deformation in two-wedge two-roll cross-wedge rolling, Advanced Materials Research 486 (2012) 478–483.
- [32] F. Zhao, J. Liu, J. Huang, Z. Hu, Analysis of the wedge tip fillet for central defects in the process of cross wedge rolling 4Cr9Si2 valve, Advanced Materials Research 706–708 (2013) 3–6.
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- [44] Z. Pater, A FEM analysis of cross-wedge rolling of toothed shafts, Acta Mechanica Slovaca 15 (2011) 50–58.
- [45] F. Ying, J. Shen, L. Wu, Study on the process of gear shaft formed by cross wedge rolling based on Deform, Advanced Materials Research 497 (2012) 56–60.
- [46] M. Jin, J. Li, F. Ying, Study on influencing factors of tooth forming quality for gear shaft with cross wedge rolling, Applied Mechanics and Materials 201–202 (2012) 1164–1169.
- [47] Z. Zheng, B. Wang, Z. Hu, Study on roller profile for cam forming by cross wedge rolling, Applied Mechanics and Materials 217–219 (2012) 1713–1718.
- [48] H. Ji, J. Liu, B. Wang, Z. Zhang, T. Zhang, Z. Hu, Numerical analysis and experiment on cross wedge rolling and forging for engine valves, Journal of Materials Processing Technology 221 (2015) 233–242.
- [49] Z. Pater, J. Bartnicki, G. Samołyk, Numerical modeling of cross-wedge rolling process of ball pin, Journal of Materials Processing Technology 164–165 (2005) 1235–1240.
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- [51] A. Tofil, J. Tomczak, Z. Pater, Cross wedge rolling with upsetting, Archives of Metallurgy and Materials 58 (2013) 1191–1196.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e46552d1-983d-4863-8c83-a96ab1dc02ac