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Abstrakty
In a reality of global competition, companies have to minimize production costs and increase productivity in order to boost com-petitiveness. Facility layout design is one of the most important and frequently used efficiency improvement methods for reducing operational costs in a significant manner. Facility layout design deals with optimum location of facilities (workstation, machine, etc.) on the shop floor and optimum material flow between these objects. In this article, the objectives and procedure of layout design along with the calculation method for layout optimization are all introduced. The study is practice-oriented because the described case study shows how the layout of an assembly plant can be modified to form an ideal re-layout. The research is novel and innovative because the facility layout design and 4 lean methods (takt-time design, line balance, cellular design and one-piece flow) are all combined in order to improve efficiency more significantly, reduce costs and improve more key performance indicators. From the case study it can be concluded that the layout redesign and lean methods resulted in significant reduction of the following seven indicators: amount of total workflow, material handling cost, total travel distance of goods, space used for assembly, number of workers, labor cost of workers and the number of Kanban stops.
Rocznik
Tom
Strony
547--555
Opis fizyczny
Bibliogr. 17 poz., tab., rys.
Twórcy
autor
- University of Miskolc, Faculty of Mechanical Engineering and Informatics, Institute of Logistics, 3515 Miskolc, Hungary
Bibliografia
- [1] M. Magiera, “A multi-level method of support for management of product flow through supply chains”, Bull. Pol. Ac.: Tech. 63 (4), 933?946 (2015).
- [2] M. Holweg, “The genealogy of lean production”, J. Oper. Manag. 25 (2), 420?437 (2007).
- [3] B.S. Naik and S. Kallurkar, “A Literature review on efficient plant layout design”, Int. J. Ind. Eng. Res. Dev. 7 (2), 43?51 (2016).
- [4] M.F. Anjos and M.V.C. Vieira, “Mathematical optimization approaches for facility layout problems: The state-of-the-art and future research directions”, Eur. J. Oper. Res. 261, 1?16 (2017).
- [5] J.A. Tompkins, J. A. White, Y. A. Bozer, and J. M. A. Tanchoco, Facilities Planning, John Wiley & Sons, New York, 2010.
- [6] H. Riyad, R. Kamruzzaman, and T. Subrata, “Increasing productivity through facility layout improvement using systematic layout planning pattern theory”, Global J. Res. Eng. 14 (7),1?7 (2014).
- [7] M. Matalytski and O. Kiturko, “Finding of the expected income of the closed queueing structure and its application in transport logistics”, J. Appl. Math. Comp. Mech., 12 (1), 85?92 (2013).
- [8] A. Dolgui, N. Guschinsky, and G. Levin, “A design of DSS for mass production machining systems”, Bull. Pol. Ac.: Tech. 57 (3), 265?271 (2009).
- [9] B. Keller and U. Buscher, “Single row layout models”, Eur. J. Oper. Res. 245, 629?644 (2015).
- [10] S.S. Heragu, Facilities Design, CRC Press, 2016.
- [11] Y. Ojaghi, A. Khademi, N.M. Yusof, N.G. Renani, and S.A. Helmi, “Production layout optimization for small and medium scale food industry”, Procedia CIRP 26, 247?251 (2015).
- [12] A. Drira, H. Pierreval, and S. Hajri-Gabouj, “Facility layout problems: A survey”, Annu. Rev. Control. 31, 255–267 (2007).
- [13] S. Vitayasak, P. Pongcharoen, “Re-layout and robust machine layout design under stochastic demand”, Appl. Mech. Mater. 789?790, 1252?1257 (2015).
- [14] G. Kovacs, “Productivity improvement by lean manufacturing philosophy”, Adv. Log. Sys. 6 (1) 9?1 (2012).
- [15] J. Miltenburg, “U-shaped production lines: A review of theory and practice”, Int. J. Prod. Econ. 70, 201?214 (2001).
- [16] P. Peetu, J. Koshy, and C. A. Biju, “Conversion of regular assembly line into cellular manufacturing layout”, Int. J. Eng. Innov. Tech. 2 (7), 1?9 (2013).
- [17] C. Huawei, L. Guoping, T. Haining, W. Aimin, and N. Ruxin, “Layout adjustment of cellular production line based on material logistic analysis”, Int. J. Adv. Manuf. Tech. 87, 1409?1420 (2016).
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
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