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Planning the coordinate measurements of a freeform surface after milling based on a cad model simulating the surface after machining

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Języki publikacji
EN
Abstrakty
EN
This paper proposes the planning of coordinate measurements of freeform surfaces based on a model simulating the surface after machining. This model is created by the determination of a theoretical tool deflection during machining. The determined components of the simulated machining deviations are used in the reconstruction of the nominal CAD model of the surface into a model simulating the geometry of the surface after machining. This model is subdivided into areas corresponding to the assumed machining deviation intervals. This makes it possible to control the number and distribution of measuring points in separate sections of the manufactured surface. Coordinate measurements of the machined surface are made in areas where maximum deviations are expected. Here, the number and distribution of measuring points are controlled over a wide range. Coordinate measurements in other areas are carried out with significantly fewer points or may be omitted altogether. This approach makes it possible to reduce the measurement time without losing important information affecting the evaluation result. The method proposed in this paper has been tested on samples containing freeform surface. The test object was manufactured using a 3-axis milling technique with a spherical end mill.
Rocznik
Strony
730--736
Opis fizyczny
Bibliogr. 17 poz., rys., tab., wykr.
Twórcy
  • Faculty of Mechanical Engineering, Department of Materials Engineering and Production Engineering, Bialystok University of Technology, ul. Wiejska 45A, 15-351 Bialystok, Poland
  • Faculty of Mechanical Engineering, Department of Materials Engineering and Production Engineering, Bialystok University of Technology, ul. Wiejska 45A, 15-351 Bialystok, Poland
Bibliografia
  • 1. Menq CH, Yau HT, Lai GY. Automated Precision Measurement of Surface Profile in CAD-direct Inspection. IEEE Transactions on Robotics and Automation. 1992;8(2):268-278. https://doi.org/10.1109/70.134279
  • 2. Pahk HJ, Jung MY, Hwang SW, Kim YH, Hong YS, Kim S.G. Inte-grated precision inspection system for manufacturing of moulds hav-ing CAD defined features. International Journal of Advanced Manu-facturing Technology. 1995;10:198-207. https://doi.org/10.1007/BF01179348
  • 3. Cho MW, Kim K. New inspection planning strategy for sculptured surfaces using coordinate measuring machine. International Journal of Production Research. 1995;33:427-444. https://doi.org/10.1080/00207549508930158
  • 4. Edgeworth R, Wilhelm RG. Adaptive sampling for coordinate metrol-ogy. Precision Engineering. 1999;23:144-154. https://doi.org/10.1016/S0141-6359(99)00004-5
  • 5. Park H, Lee JH. B-spline curve fitting based on adaptive curve re-finement using dominant points. Computer-Aided Design. 2007; 39(6):439-451. https://doi.org/10.1016/j.cad.2006.12.006
  • 6. Rajamohan G, Shunmugam MS, Samuel G.L. Sampling strategies for verification of freeform profiles using coordinate measuring ma-chines. Proceedings of 9th International Symposium on Measure-ment and Quality Control. Madras India. 2007;135-140.
  • 7. ElKott DF, ElMaraghy HA, ElMaraghy WH. Automatic sampling for CMM inspection planning of free-form surfaces. International Journal of Production Research. 2002;40(11): 2653-2676. https://doi.org/10.1080/00207540210133435
  • 8. ElKott DF, Veldhuis SC. Isoparametric line sampling for the inspec-tion planning of sculptured surfaces. Computer-Aided Design. 2005;37:189-200. https://doi.org/10.1016/j.cad.2004.06.006
  • 9. ElKott DF, Veldhuis SC. CAD-based sampling for CMM inspection of models with sculptured features. Engineering with Computers. 2007;23:187-206. https://doi.org/10.1007/s00366-007-0057-y
  • 10. Obeidat SM, Raman S. An intelligent sampling method for inspecting free-form surfaces. International Journal Advanced Manufacturing Technology. 2009;40:1125-1136. https://doi.org/10.1007/s00170-008-1427-3
  • 11. Rajamohan G, Shunmugam MS, Samuel GL. Effect of probe size and measurement strategies on assessment of freeform profile devi-ations using coordinate measuring machine. Measurement. 2011;44: 832-841. https://doi.org/10.1016/j.measurement.2011.01.020
  • 12. Rajamohan G, Shunmugam MS, Samuel GL. Practical measurement strategies for verification of freeform surfaces using coordinate measuring machines. Metrology and Measurement Systems. 2011;18:209-222. http://dx.doi.org/10.2478/v10178-011-0004-y
  • 13. Bowen Y, Fan Q, Nuodi H, Xiaosun W, Shijing W, Dirk B. Adaptive sampling point planning for free-form surface inspection under multi-geometric constraints. Precision Engineering. 2021;72:95–101. https://doi.org/10.1016/j.precisioneng.2021.04.009
  • 14. Zhaoyu L, Dong H., Xiangyu L, Xiaoke D, Pengcheng H, Jiancheng H, Yue H, Hongyu Y, Kai T. Efficient five-axis scanning-inspection path planning for complex freeform surfaces. Robotics and Comput-er–Integrated Manufacturing. 2024;86:102687. https://doi.org/10.1016/j.rcim.2023.102687
  • 15. Sliusarenko O, Escudero G, González H, Bartoň A, Ortega N, La-calle LNL. Constant probe orientation for fast contact-based inspec-tion of 3D free-form surfaces using (3+2)-axis inspection machines. Precision Engineering. 2023;84:37–44. https://doi.org/10.1016/j.precisioneng.2023.06.013
  • 16. Magdziak M. Determining the strategy of contact measurements based on results of noncontact coordinate measurements. Procedia Manufac-turing. 2020;51: 337–344. https://doi.org/10.1016/j.promfg.2020.10.048
  • 17. Lim EM, Menq CH. The prediction of dimensional error for sculptured surface productions using the ball-end milling process – part 2: sur-face generation model and experimental verification. International Journal of Machine Tools and Manufacture. 1995;35:1171-1185. https://doi.org/10.1016/0890-6955(94)00045-L
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e3e73890-8195-495f-a7f3-4d899107ddfe
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