Tytuł artykułu
Treść / Zawartość
Pełne teksty:
Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The paper presents the process of preparing UFG metal in the form of 0.2 mm thick foil made of 6060 aluminium alloy, intended for micro-forming operations. The material was obtained in a hybrid SPD process involving ECAP (Equal Channel Angular Pressing), multi-upsetting and rolling. In addition, a selected batch of material was subjected to supersaturation before ECAP. A method for determining formability in the conditions of the sheet metal forming process was proposed, including micro-drawing with the preceding preform preparation process in the micro-blanking process. Noticeable differences were found for different series of the prepared material after the upsetting process, however, the effect of supersaturation before the ECAP process on the formability in the conditions of the sheet metal microforming process was not observed.
Słowa kluczowe
Wydawca
Czasopismo
Rocznik
Tom
Strony
1039--1046
Opis fizyczny
Bibliogr. 31 poz., fot., rys., tab.
Twórcy
autor
- Warsaw University of Technology, Department of Metal Forming and Foundry, 85 Narbutta Str., 02-524 Warsaw, Poland
autor
- Warsaw University of Technology, Department of Metal Forming and Foundry, 85 Narbutta Str., 02-524 Warsaw, Poland
autor
- Military University of Technology, Faculty of Mechanical Engineering, gen. Sylwestra Kaliskiego 2, 00-908 Warszawa, Poland
Bibliografia
- [1] A.B. Frazier, R.O. Warrington, C. Friedrich, The Miniaturization Technologies: Past, Present, and Future. IEEE Trans. Ind. Electron. 42, 423-430 (1995).
- [2] Y. He, H. Liu, Y. Ma, et al., Numerical and experimental investigation of laser shock microhydroforming technology for microforming thin-walled LA103Z alloy foil with complex microfeatures. J. Manuf. Process. 73, 290-305 (2022).
- [3] A, Jäger, S. Habr, K. Tesař, Twinning-detwinning assisted reversible plasticity in thin magnesium wires prepared by one-step direct extrusion. Mater. Des. 110, 895-902 (2016).
- [4] J. Hu, W. Sun, Z. Jiang, et al., Indentation size effect on hardness in the body-centered cubic coarse-grained and nanocrystalline tantalum. Mater. Sci. Eng. A. 686, 19-25 (2017).
- [5] J.H. Deng, M.W. Fu, W.L. Chan, Size effect on material Surface deformation behavior in micro-forming process. Mater. Sci. Eng. A. 528, 4799-4806 (2011).
- [6] W. Presz, Scale effect in design of the pre-stressed micro-dies for microforming. Comput. Methods Mater. Sci. 16, 1-8 (2016).
- [7] W. Presz, M. Rosochowska, Application of semi-physical modeling of interface surface roughness in design of pre-stressed microforming dies. Procedia Eng. 207, 1004-1009 (2017).
- [8] W. Presz, Flexible manufacturing system for vibration assisted microforming. AIP Conf. Proc. (2007).
- [9] W. Presz, The method of micro-upsetting in uneven temperature distribution. Met 2018 - 27th Int. Conf. Metall. Mater. Conf. Proc. p. 323-329 (2018).
- [10] W. Presz, B. Andersen, T. Wanheim, Piezoelectric driven micro-press for microforming. J. Achievments Mater. Manuf. Eng. 18, 411-414 (2006).
- [11] W. Presz, R. Cacko, Combined micro-extrusion - miniaturization and operations coupling in metal forming. Przegląd Mechaniczny 4, 14, 32-38 (2014).
- [12] M. Geiger, M. Kleiner, R. Eckstein, et al., Microforming. CIRP Ann.-Manuf. Technol. 50, 445-462 (2001).
- [13] F. Vollertsen, H. Schulze Niehoff, Z. Hu, State of the art in micro forming. Int. J. Mach. Tools Manuf. 46, 1172-1179 (2006).
- [14] M.W. Fu, W.L. Chan, A review on the state-of-the-art microforming technologies. Int. J. Adv. Manuf. Technol. 67, 2411-2437 (2013).
- [15] K. Manabe, Metal Micro-Forming. Metals 10, 813 (2020). DOI: https://doi.org/10.3390/met10060813
- [16] Z. Jiang, J. Zhao, H. Lu, et al., Influences of temperature and grain size on the material deformability in microforming process. Int. J. Mater. Form. 10, 753-764 (2017).
- [17] W.L. Chan, M.W. Fu, J. Lu, et al., Modeling of grain size effect on micro deformation behavior in micro-forming of pure copper. Mater. Sci. Eng. A. 527, 6638-6648 (2010).
- [18] U. Engel, Tribology in microforming. Wear 260, 265-273 (2017).
- [19] J. Han, W. Zheng, G. Wang, et al., Experimental study on size effect of dry friction in meso/micro-upsetting process. Int. J. Adv. Manuf. Technol. 9, 1127-1133 (2018).
- [20] L.F. Mori, N. Krishnan, et al., Study of the Size Effects and Friction Conditions in Microextrusion - Part II: Size Effect in Dynamic Friction for Brass-Steel Pairs. J. Manuf. Sci. Eng. 129, 677 (2017).
- [21] W. Presz, A. Rosochowski, The influence of grain size on surface quality of microformed components. 9th Int. Conf. Mater. Form. ESAFORM 2006, Glas UK. 587-590 (2006).
- [22] W.J. Kim, S.J. Yoo, H.K. Kim, Superplastic microforming of Mg-9Al-1Zn alloy with ultrafine-grained microstructure. Scr. Mater. 59, 599-602 (2008).
- [23] J. Xu, J. Li, et al., Effects of temperature, strain rate and specimen size on the deformation behaviors at micro/meso-scale in ultrafine-grained pure Al. Mater. Charact. 109, 181-188 (2015).
- [24] J.Y. Zheng, S.Q. Shi, M.W. Fu, Progressive microforming of pin-shaped plunger parts and the grain size effect on its forming quality. Mater. Des. 187, 1-13 (2020).
- [25] M. Ciemiorek, W. Chromiński, C. Jasiński, et al., Microstructural changes and formability of Al-Mg ultrafine-grained aluminium plates processed by multi-turn ECAP and upsetting. Mater. Sci. Eng. A. 831 (2022).
- [26] M. Lipińska, L. Olejnik, M. Lewandowska, A new hybrid proces to produce ultrafine grained aluminium plates. Mater. Sci. Eng. A. 714, 105-116 (2018).
- [27] E. Bruder, Formability of Ultrafine Grained Metals Produced by Severe Plastic Deformation - An Overview. Adv. Eng. Mater. 21, 1-18 (2019).
- [28] F. Barlat, A.K. Vasudévan, Influence of precipitate microstructure on flow and forming properties of an aluminum alloy sheet. Acta Metall. Mater. [Internet]. 39, 391-400 (1991). Available from: https://www.sciencedirect.com/science/article/pii/095671519190318U
- [29] R. Gao, K. Stiller, A. Oskarsson, Effects of Ageing on the Formability of Aluminium Alloy AA 6063. Proceeding 9th Int. Conf. Alum. Alloy. 545-551 (2004).
- [30] F. Ozturk, E. Esener, et al., Effects of aging parameters on formability of 6061-O alloy. Mater. Des. [Internet]. 31, 4847-4852 (2010). Available from: http://dx.doi.org/10.1016/j.matdes.2010.05.050.
- [31] W. Presz, H. Bing-Yuan, Flexible system for micro-clinching processes design and analysis. Weld. Technol. Rev. 92, 31-45 (2020).
Uwagi
1. The work is partially supported by POB project: Materials-1.
2. We would like to thank prof. Lech Olejnik for help in preparing the UFG metal used in the research.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e2b25bb6-dbff-4597-bc9f-d923222c608a
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.