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Meshing strategies in FEM simulation of the machining process

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents some methods of mesh smoothing when using cutting tool inserts with complex geometry of the cutting edge and the rake face. Several sets of meshing parameters are proposed and their influences on the performance of FEM simulation of the cutting process are presented. In addition, both mechanical and thermal characteristics of the cutting process are compared for four groups of meshing parameters. The simulations were carried out for a Ti6Al4V alloy using TiAlN coated carbide commercial cutting tool insert. It was documented that accurate representation of the tool micro-geometry influences the simulation results.
Rocznik
Strony
62--70
Opis fizyczny
Bibliogr. 14 poz., rys., tab., wykr.
Twórcy
autor
  • Opole University of Technology, 76 Proszkowska Str., 45-758 Opole, Poland
autor
  • Opole University of Technology, 76 Proszkowska Str., 45-758 Opole, Poland
autor
  • Opole University of Technology, 76 Proszkowska Str., 45-758 Opole, Poland
autor
  • Rzeszów University of Technology, 12 Powstańców Warszawy Str., 35-959 Rzeszów, Poland
Bibliografia
  • [1] I. Al-Zkeri, J. Rech, T. Altan, H. Hamdi, F. Valiorgue, Optimization of the cutting edge geometry of coated carbide tools in dry turning of steels using a finite element analysis, Machining Science and Technology 13 (1) (2009) 36–51.
  • [2] R. Ambati, H. Yuan, FEM mesh-dependence in cutting process simulations, International Journal of Advanced Manufacturing Technology 54 (1–4) (2011) 313–323.
  • [3] M. Barge, H. Hamdi, J. Rech, J.-M. Bergheau, Numerical modelling of orthogonal cutting: influence of numerical parameters, Journal of Materials Processing Technology 164–165 (2005) 1148–1153.
  • [4] M. Calamaz, D. Coupard, F. Girot, A new material model for 2D numerical simulation of serrated chip formation whenmachining titanium alloy Ti–6Al–4V, International Journal of Machine Tools and Manufacture 48 (3–4) (2008) 275–288.
  • [5] T. Coupez, H. Digonnet, R. Ducloux, Parallel meshing and remeshing, Applied Mathematical Modelling 25 (2000) 153–175.
  • [6] P. Eberhard, T. Gaugele, Simulation of cutting processes using mesh-free Lagrangian particle methods, Computational Mechanics 51 (3) (2013) 261–278.
  • [7] Z. Gronostajski, The constitutive equations for FEM analysis, Journal of Materials Processing Technology 106 (2000) 40–44.
  • [8] M.N.A. Nasr, E.-G. Ng, M.A. Elbestawi, A modified time-efficient FE approach for predicting machining-induced residual stresses, Finite Elements in Analysis and Design 44 (2008) 149–161.
  • [9] FEM-based modelling of the influence of thermophysical properties of work and cutting tool materials on the process performance, 14th CIRP Conference on Modeling of Machining Operations, Procedia CIRP, vol. 82013, 3–8.
  • [10] Sensitivity analysis of the constitutive models in FEM-based simulation of the cutting process, Journal of Machine Engineering 13 (1) (2013) 106–116.
  • [11] Modelling of Heat Transfer and Temperature Distribution in the Cutting Zone for Cutting Tools with Hard Protective Coatings, Publishing House of Opole University of Technology, Opole, 2008 (in Polish).
  • [12] E. Ruiz-Girones, J. Sarrate, Generation of structured hexahedral meshes in volumes with holes, Finite Elements in Analysis and Design 46 (2010) 792–804.
  • [13] M. Sima, T. Ozel, Modified material constitutive models for serrated chip formation simulations and experimental validation in machining of titanium alloy Ti–6Al–4V, International Journal of Machine Tools and Manufacture 50 (2010) 943–960.
  • [14] Third Wave AdvantEdge User's Manual, 2011, Version 5.8, Minneapolis, USA.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e26c8cfa-dde1-46d2-b7d9-f2af26db0da5
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