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The potential of plasma deposition techniques in the application field of forging processes

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
High mechanical, chemical and thermal cyclic loads characterize the load regime of hot forging applications. Additionally these loads are acting simultaneously which leads to a failure of the form giving tool components after a short tool life. Accounting for about 70% of all causes, wear is the main reason for production downtimes. Other failure factors are thermal and mechanical cracks as well as plastic deformation as a result of the loss of hardness due to the high thermal charge. The caused production downtimes can be reduced by surface modifications of the tools. Different results of recent research works prove the high potential of newly developed PVD and PECVD coating systems regarding the reduction of die wear. CrVN coating systems developed by PVD coating equipment and boron containing multilayered PECVD coating systems were applied to forging dies. Basic investigations of the occurring wear mechanisms show the qualification of the coating systems which have to be adapted to the decisive process related loads and damages.
Rocznik
Strony
284--291
Opis fizyczny
Bibliogr. 16 poz., rys., wykr.
Twórcy
autor
  • Leibniz Universitat Hannover, Institute of Forming Technology and Machines, Department of Massive Forming, An der Universitat 2, 30823 Garbsen, Germany
  • Leibniz Universitat Hannover, Institute of Forming Technology and Machines, Department of Massive Forming, An der Universitat 2, 30823 Garbsen, Germany
autor
  • Fraunhofer Institute for Surface Engineering and Thin Films, Bienroder Weg 54 E, 38108 Braunschweig, Germany
autor
  • Fraunhofer Institute for Surface Engineering and Thin Films, Bienroder Weg 54 E, 38108 Braunschweig, Germany
autor
  • Forschungsgemeinschaft Werkzeuge und Werkstoffee.V., Berghauser Street 62, 42859 Remscheid, Germany
Bibliografia
  • [1] A. Gebauer-Teichmann, K. Klimek, T. Rie, Multifunctional duplex-PECVD coating systems in the application of aluminium pressure die, Vakuum in Forschung und Praxis 17 (2005) 262–265.
  • [2] Y. He, I. Apachitei, J. Zhou, T. Walstock, J. Duszczyk, Effect of prior plasma nitriding applied to a hot-work tool steel on the scratch-resistant properties of PACVD TiBN and TiCN coating, Surface and Coatings Technology 201 (2006) 2534–2539.
  • [3] M. Keunecke, K. Bewilogua, E. Wiemann, M. Weber, H. Thomsen, R. Wittorf, Boron based and other combination tool coatings - characterization and application tests, in: Proceedings of 4th International Conference ‘‘THE Coatings’’, Erlangen, 2004.
  • [4] M. Keunecke, K. Bewilogua, E. Wiemann, K. Weigel, R. Wittorf, H. Thomsen, Boron containing combination tool coatings–characterization and application tests, Thin Solid Films 494 (2006) 58–62.
  • [5] K.S. Klimek, Duplex process applied for die-casting and forging tool, Surface and Coatings Technology 174–175 (2003) 677–680.
  • [6] D.B. Lewis, S. Creasey, Z. Zhou, J.J. Forsyth, A.P. Ehiasarian, P.Eh. Hovsepian, Q Luo, W.M. Rainforth, W.-D. Munz, The effect of (Ti Al):V ratio on structure and oxidation behavior of TiAlN/VN nano-scale multilayer coatings, Surface and Coatings Technology 177-178 (2004) 252–259.
  • [7] P.H. Mayrhofer, M. Stoiber, Thermal stability of superhard Ti–B–N coatings, Surface and Coatings Technology 201 (2007) 6148–6153.
  • [8] C. Mitterer, F. Holler, D. Reitberger, E. Badisch, M. Stoiber, C. Lugmair, R. Noebauer, Th. Mueller, R. Kullmer, Industrial applications of PACVD hardcoatings, Surface and Coatings Technology 163-164 (2003) 716–722.
  • [9] W.-D. Munz, L.A. Donohue, P.Eh. Hovsepian, Properties of various large-scale fabricated TiAlN- and CrN-based super-lattice coatings grown by combined cathodic arc-unbalanced magnetron sputter deposition, Surface and Coatings Technology 125 (2000) 269–277.
  • [10] J. Neidhardt, Z. Czigany, B. Sartory, R. Tessadri, M. O’Sullivan, C. Mitterer, Nanocomposite Ti–B–N coatings synthesized by reactive arc evaporation, Acta Materialia 54 (2006) 4193–4200.
  • [11] H. Paschke, M. Stueber, C. Ziebert, P. Mayrhofer, Composition, microstructure and mechanical properties of boron containing multilayer coatings for hot forming tools, Surface and Coatings Technology 205 (2011) 24–28.
  • [12] H. Paschke, M. Weber, H. Thomsen, P. Kaestner, Coating systems for hot forming tools, in: Proceedings of 7th International Conference on Industrial Tools and Material Processing Technologie ICIT&MPT, Ljujbljana, 4–7 October 2009.
  • [13] I. Seebach, Development, Application and Cleaning of Hard Material Coated Aluminium Bar-Extrusion Tools, Reports from Research and Development, vol. 22, Fraunhofer IRB publishing, 2005.
  • [14] M. Stoiber, S. Perlot, C. Mitterer, M. Beschliesser, C. Lugmair, R. Kullmer, PACVD TiN/Ti–B–N multilayers: from micro- to nano-scale, Surface and Coatings Technology 177–178 (2004) 348–354.
  • [15] H. Thomsen, Cleaning and Standardization of Coated Tools for Warm Bar-Extrusion of Aluminium, Final report of DGM Projekt S666, 2006.
  • [16] M. Uchida, N. Nihira, A. Mitsuo, K. Toyoda, K. Kubota, T. Aizawa, Friction and wear properties of CrAlN and CrVN films deposited by cathodic arc ion plating method, Surface and Coatings Technology 177–178 (2004) 627–630.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-df19a575-cd22-4683-ba50-82eda6e3c6fa
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