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Investigation on Reactions at Corners of Cast Part during Investment Casting of Reactive AZ91 Magnesium Alloy

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The magnesium alloy investment castings have greater potential for automobile and air-craft applications due to the higher strength to weight ratio of magnesium alloys and capability of the investment casting process to produce near net shape complex castings. The interfacial-mould metal reactions during investment casting of magnesium alloy inhibit successful production of quality castings. This paper presents the investigation done on the reactions at corners of AZ91 magnesium alloy cast part produced through investment casting. The stepped shape geometry of casting was selected to study the reactions at convex and concave corners of the cast part. The reacted surfaces were characterised using the SEM-EDX and XRD. The formation of oxides was observed on cast surface from characterisation. The temperature profile recorded at corners were helpful to understand the heat dissipation during the solidification of metal at corners. It was observed that the reactions occurred at the concave corner were more as compared to the convex corner of the cast part.
Rocznik
Strony
139--144
Opis fizyczny
Bibliogr. 17 poz., fot., rys., wykr.
Twórcy
  • Department of Mechanical Engineering, Chandubhai S. Patel Institute of Technology, Charotar University of Science and Technology (CHARUSAT), Changa, Anand-388421, Gujarat, India
  • Department of Mechanical Engineering, Chandubhai S. Patel Institute of Technology, Charotar University of Science and Technology (CHARUSAT), Changa, Anand-388421, Gujarat, India
Bibliografia
  • [1] Luo, A.A. (2013). Magnesium casting technology for structural applications. Journal of Magnesium and Alloys. 1(1), 2-22. DOI: 10.1016/j.jma.2013.02.002.
  • [2] Pattnaik, S., Karunakar, D.B. & Jha, P.K. (2012). Developments in investment casting process - a review. Journal of Materials Processing Technology. 212(11), 2332-2348. DOI: 10.1016/j.jmatprotec.2012.06.003.
  • [3] Xu, T., Yang, Y., Peng, X., Song, J. & Pan, F. (2019). Overview of advancement and development trend on magnesium alloy. Journal of Magnesium and Alloys. 7(3), 536-544. DOI: https://doi.org/10.1016/j.jma.2019.08.001.
  • [4] Jafari, H., Idris, M. H. & Ourdjini, A. (2013). A review of ceramic shell investment casting of magnesium alloys and mold-metal reaction suppression. Materials and manufacturing processes. 28(8), 843-856. DOI: https://doi.org/10.1080/10426914.2013.811729.
  • [5] Cingi, C. (2006). Mold-metal reactions in magnesium investment castings. Helsinki University of Technology.
  • [6] Kim, S., Kim, M., Hong, T., Kim, H. & Kim, Y. (2000). Investment casting of AZ91HP magnesium alloy. Metals and Materials. 6(3), 275-279. DOI: 10.1007/BF03028223.
  • [7] Rosefort, M., Korte, S. & Bührig‐Polaczek, A. (2003, November). Investment casting of magnesium. In Magnesium: Proceedings of the 6th International Conference Magnesium Alloys and Their Applications (pp. 752-757). Weinheim, FRG: Wiley‐VCH Verlag GmbH & Co. KGaA.
  • [8] Vyas, A.V., Ayar, V.S. & Sutaria, M.P. (2020). Investigation on reactive wetting during investment casting of magnesium alloy AZ91. Materials Today: Proceedings. 26(2), 2452-2457. DOI: 10.1016/j.matpr.2020.02.521.
  • [9] Lopes, V., Puga, H., Barbosa, J. & Teixeira, J.C. (2020). Effect of yttria mould coating on the investment casting of AZ91D-1 wt% CaO magnesium alloy. International Journal of Metalcasting. 14(1), 98-107. DOI: 10.1007/s40962-019-00339-8.
  • [10] Arruebarrena, G., Hurtado, I., Väinölä, J., Cingi, C., Dévényi, S., Townsend, J. & Ben‐Dov, A. (2007). Development of investment‐casting process of Mg‐alloys for aerospace applications. Advanced Engineering Materials. 9(9), 751-756. DOI: 10.1002/adem.200700154.
  • [11] Cashion, S.P., Ricketts, N.J. & Hayes, P.C. (2002). Characterisation of protective surface films formed on molten magnesium protected by air/SF6 atmospheres. Journal of light metals. 2(1), 37-42. DOI: 10.1016/S1471-5317(02)00011-1.
  • [12] Mirak, A., Davidson, C.J., & Taylor, J.A. (2010). Characterisation of fresh surface oxidation films formed on pure molten magnesium in different atmospheres. Corrosion science. 52(6), 1992-2000. DOI: 10.1016/j.corsci.2010.02.003.
  • [13] Mirak, A.R., Divandari, M., Boutorabi, S.M.A. & Taylor, J.A. (2012). Effect of oxide film defects generated during mould filling on mechanical strength and reliability of magnesium alloy castings (AZ91). International Journal of Cast Metals Research. 25(3), 188-194. DOI: 10.1179/1743133611Y.0000000037.
  • [14] Okhuysen, V. (2011). SF6 replacement evaluation in magnesium sand and investment casting. California Air Resources Board, Research Division, California Environmental Protection Agency.
  • [15] Jafari, H., Idris, M.H. & Ourdjini, A. (2014). An alternative approach in ceramic shell investment casting of AZ91D magnesium alloy: In situ melting technique. Journal of Materials Processing Technology. 214(4), 988-997. DOI: 10.1016/j.jmatprotec.2013.11.004.
  • [16] Vyas, A.V. & Sutaria, M.P. (2020). Investigation on influence of the cast part thickness on interfacial mold–metal reactions during the investment casting of AZ91magnesium alloy. International Journal of Metalcasting. DOI: https://doi.org/10.1007/s40962-020-00530-2.
  • [17] Sarek, D., Trytek, A. & Nawrocki, J. (2009). Permeability of mould made by lost wax casting process. Archives of Foundry Engineering. 9(1), 203-206.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-debbf68c-1efa-4907-b7b7-e27a032f28c7
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