A novel approach to enhance performance of multilayer coated carbide insert in hard turning

• Autorzy: Shihab S. K. , Khan Z. A. , Siddiquee A. N. , Khan N. Z.

Identyfikatory

DOI

10.1515/meceng-2015-0030

Warianty tytułu

PL

Nowe podejście do poprawy osiągów w toczeniu na twardo przy użyciu wielowarstwowej płytki z ceramiki narzędziowej

• Języki publikacji: EN

Abstrakty

EN

Flank wear of multilayer coated carbide (TiN/TiCN/Al₂O₃/TiN) insert in dry hard turning is studied. Machining under wet condition is also performed and flank wear is measured. A novel micro-channel is devised in the insert to deliver the cutting fluid directly at the tool-chip interface. Lower levels of cutting parameters yield the minimum flank wear which is significantly affected by cutting speed and feed rate. In comparison to dry and wet machining, insert with micro-channel reduces the flank wear by 48.87% and 3.04% respectively. The tool with micro-channel provides saving of about 87.5% in the consumption of volume of cutting fluid and energy.

PL

W pracy przedstawiono badania nad zużyciem krawędzi skrawającej wielowarstwowej płytki z ceramiki narzędziowej (TiN/TiCN/Al₂O₃/TiN) w toczeniu twardym na sucho. Badano także zużycie krawędzi skrawającej w warunkach toczenia na mokro. Nowatorskim rozwiązaniem było zastosowanie mikrokanału w płytce skrawającej, przez który płyn smarny dostarczany jest bezpośrednio do styku między narzędziem i wiórem. Uzyskany tą drogą niższy poziom parametrów skrawania zapewnia minimalne zużycie krawędzi skrawającej, na które w istotny sposób wpływają prędkość skrawania i szybkość posuwu. W porównaniu do warunków toczenia na sucho i na mokro, zastosowanie mikrokanału zmniejsza zużycie krawędzi skrawającej o odpowiednio 48,87% i 3,04%. Narzędzie z mikrokanałem zapewnia także oszczędność zużycia płynu smarnego i energii o ok. 87,5%.

Słowa kluczowe

EN

hard turning; flank wear; Taguchi approach; multi-coated carbide; micro-channel

PL

toczenie na twardo; zużycie krawędzi; podejście Taguchi; węglik wielowarstwowy; mikrokanał

• Wydawca: Komitet Budowy Maszyn PAN
• Czasopismo: Archive of Mechanical Engineering
• Rocznik: 2015
• Tom: Vol. LXII, nr 4
• Strony: 539--552
• Opis fizyczny: Bibliogr. 25 poz., fot., rys., tab.

Twórcy

autor

Shihab S. K.

• Department of Mechanical Engineering, Diyala University, Diyala, Iraq (on leave to pursue Ph.D. from Jamia Millia Islamia, New Delhi, India)

autor

Khan Z. A.

• Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi, India)

autor

Siddiquee A. N.

• Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi, India)

autor

Khan N. Z.

• Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi, India)

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