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System of single-piece flow case hardening for high volume production

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Purpose of this paper is development of single-piece flow system to precision thermal treatment of parts of mechanical gear using a short-pulse low-pressure carburising technology (developed for a new large-chamber furnace). Design/methodology/approach: Sections of the article discuss the novel constructions of the device in which parts being carburised flow in a stream, as well as the low-pressure carburising experiment. Findings: The method has been found proper carburised layers on typical gear used in automotive industry. Research limitations/implications: The short-pulse low-pressure carburising technology needs further investigation to fully understand its all mechanisms. Practical implications: The device resulting from the experiment can be a fully robotised part of a production line which can be included in a system of automatic control of a production process. Originality/value: The device resulting from the experiment is only known solution on the world.
Rocznik
Strony
37--44
Opis fizyczny
Bibliogr. 32 poz.
Twórcy
  • Institute of Materials Science and Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Łódź, Poland
autor
  • Seco/Warwick SA, ul. Sobieskiego 8, 66-200 Świebodzin, Poland
  • Institute of Machine Tools and Production Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Łódź, Poland
autor
  • Institute of Machine Tools and Production Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Łódź, Poland
autor
  • Institute of Materials Science and Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Łódź, Poland
autor
  • Seco/Warwick SA, ul. Sobieskiego 8, 66-200 Świebodzin, Poland
autor
  • Seco/Warwick SA, ul. Sobieskiego 8, 66-200 Świebodzin, Poland
autor
  • Seco/Warwick SA, ul. Sobieskiego 8, 66-200 Świebodzin, Poland
Bibliografia
  • [1] IWT (Institut fur Werkstofftechnic), Economic consequences of distortion, Bremen, 1995.
  • [2] D. Herring, Understanding Component Failures. Part 1: Mechanisms, Industrial Heating 7 (2013) 16-18.
  • [3] D. Herring, Understanding Component Failures. Part 2: Analysis Methods, Industrial Heating 8 (2013) 18-20.
  • [4] D. Wulpi, Understanding How Components Fail, ASM International, Materials Park, 2013.
  • [5] D. Herring, Atmosphere Heat Treatment, Volume I, BNP Media Group, 2014.
  • [6] H. Chandler, Heat Treater’s Guide: Practices and Procedures for Irons and Steels, ASM International, Materials Park, 1995.
  • [7] D. Herring, What Happens to Steel during Heat Treatment? Part One: Phase Transformations, Industrial Heating 4 (2007) 12-14.
  • [8] D. Herring, What Happens to Steel during Heat Treatment? Part Two: Cooling Transformations, Industrial Heating 6 (2007) 12-14.
  • [9] D. Herring, Vacuum Heat Treating, BNP Medial Group, 2014.
  • [10] M. Korecki, P. Kula, J. Olejnik, New Capabilities in HPGQ Vacuum Furnaces, Industrial Heating, 3, 2011.
  • [11] M. Korecki, J. Olejnik, Z. Szczerba, M. Bazel, Singlechamber HPGQ Vacuum Furnace with Quenching Efficiency Comparable to Oil, Industrial Heating 9 (2009) 73-77.
  • [12] D. Herring, Technology Trends in Vacuum Heat Treating. Part One: Markets, Processes and Applications, Industrial Heating 10 (2008) 83-88.
  • [13] D. Herring, Technology Trends in Vacuum Heat Treating. Part Two: Processes and Applications, Industrial Heating 11 (2008) 57-62.
  • [14] D. Herring, Technology Trends in Vacuum Heat Treating. Part Three: New Technologies and Future Developments, Industrial Heating 1 (2009) 44-46.
  • [15] P. Kula, R. Pietrasik., K. Dybowski, M. Korecki, J. Olejnik, PreNit LPC - the Modern Technology for Automotive, Proceedings of the New Challenges In Heat Treatment and Surface Engineering, DubrownikCavtat, Croatia, 2009, 165-170.
  • [16] M. Korecki, P. Kula, E. Wołowiec, M. Bazel, M. Sut, Low-pressure Carburizing (LPC) and Low-pressure Nitriding (LPN) of Fuel Injection Nozzles made of Tool Steel, IFHTSE, Dubrovnik-Cavtat, Croatia, 2013, 69-76.
  • [17] M. Korecki, M. Bazel, M. Sut, P. Kula, E. WołowiecKorecka, LPC and LPN of Tool Steel Fuel Injection Nozzles, Industrial Heating 6 (2014).
  • [18] P. Kula, R. Atraszkiewicz, E. Wołowiec, Modern Gas Quenching Chambers supported by SimVaC Plus Hardness Application, Industrial Processing 3 (2008) 55-58.
  • [19] M. Korecki, E. Wołowiec-Korecka, W. Stachurski, A. Brewka, M. Sut, M. Bazel, Increased efficiency and productivity. Successful applications based vacuum carburizing furnaces CaseMaster Evolution and UniCase Master, Proceedings of the XIX Seminar Group S/W, Mierzcin, 2016, 145-153.
  • [20] G. Vasilash, The Auto Industry & Gear Making, Modern Machine Shop 9 (2013).
  • [21] V. Marinov, Manufacturing Technology, 2004.
  • [22] V. Heuer, K. Löser, G. Schmitt, K. Ritter, One Piece Flow - Integration of Case Hardening into the Manufacturing Line, Proceedings of the Conference on Gears, TUM, Garching, Germany, 2010.
  • [23] IHI, In-Line Heat Treatment - Next Generation Heat Treatment Equipment, IHI Engineering Review 44/2 (2011).
  • [24] A. Kohara Gear Industry Co, Introduction to Gears, Nakacho, 2006.
  • [25] G. Parrish, Carburizing: Microstructures and Properties, ASM International, Materials Park, 1999.
  • [26] P. Kula, J. Olejnik, J. Kowalewski, FineCarb - The smart system for vacuum carburizing. Heat Treating & Hardening of Gears 3 (2004) 1-10.
  • [27] P. Kula, R. Pietrasik, K. Dybowski, Vacuum carburizing - process optimization, Journal of Materials Processing Technology 164/165 (2005) 876-881.
  • [28] P. Kula, M. Korecki, R. Pietrasik, E. Wołowiec, K. Dybowski, Ł. Kołodziejczyk, R. Atraszkiewicz, M. Krasowski, FineCarb - the flexible system for lowpressure carburizing. New options and performance, Journal of The Japan Society for Heat Treatment 49/1 (2009) 133-136.
  • [29] M. Korecki, J. Olejnik, P. Kula, R. Pietrasik, E. Wołowiec, Hornosc de vacio LPC+LPN+HPGQ 25 bar N2/He, Tratamientos termicos 124 (2011) 17-21 (in Spanish).
  • [30] P. Kula, K. Dybowski, E. Wołowiec, R. Pietrasik, Boost-diffusion vacuum carburizing - process optimisation, Vacuum 99 (2014) 175-179.
  • [31] M. Korecki, P. Kula, E. Wołowiec, M. Bazel, M. Sut, Low-pressure carburizing and nitriding of fuel injection nozzles, Heat Processing 3 (2014) 59-62.
  • [32] E. Wołowiec, P. Kula, Ł. Kołodziejczyk, K. Dybowski, M. Korecki Mathematical modelling of the vacuum carburizing process, Thermal Processing for Gear Solutions 3/4 (2014) 34-40.
Uwagi
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-dd06569a-9fd1-4d93-84b0-21b5442614aa
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