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Technological Properties of Thermo-insulating Moulding Sands with Organic Binder

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A thermo-insulating moulding sand with a binder made of aluminosilicate microspheres with organic binder was subjected to testing. The aim of the analysis was to determine selected technological properties of the developed compounds. Compressive strength, friability and gas permeability were determined. The binder content was changed within a range of 5÷20 wt% with a 5% step. The applied matrix is characterized by good thermo-insulating properties and a small size of grains, while synthetic organic binder has favourable functional properties, among which the most noteworthy are the extended life and setting time, good rheological properties as well as high resistance to chemical agents. The intended use of the compound is the casting of 3D CRS (Composite Reinforced Skeletons), which are characterized by a well-developed heat transfer surface area, good absorption of impact energy, low mass and a target thickness of connectors within a range of 1.5÷3 mm. The construction of 3D CRS castings is an original concept developed by the employees of the Department of Foundry Engineering at the Silesian University of Technology.
Rocznik
Strony
105--110
Opis fizyczny
Bibliogr. 20 poz.,, rys., tab., wykr.
Twórcy
autor
  • ŁUKASIEWICZ - Institute of Ceramics and Building Materials - Refractory Materials Division in Gliwice, Poland
autor
  • Silesian University of Technology, Department of Foundry Engineering, Gliwice, Poland
  • Silesian University of Technology, Department of Foundry Engineering, Gliwice, Poland
Bibliografia
  • [1] Lutosławski, J. (1956). Molding. Warszawa: PWSZ.
  • [2] Chate, G.R., Patel, G.C.M. & Bhushan S.N.B. (2019). Comprehensive modeling, analysis and optimization of furn resin-based moulding sand system with sawdust as an additive. Journal of the Brazilian Society of Mechanical Sciences and Engineering. 41: 183. https://doi.org/10.1007/s40430-019-1684-0.
  • [3] Chate, G.R., Patel, G.C.M. & Kulkarni, R.M. (2018). Study of the effect of Nano-silica particles on resin-bonded moulding sand properties and quality of casting. Silicon. 10, 1921-1936. https://doi.org/10.1007/s12633-017-9705-z.
  • [4] Michta-Stawiarska, T. (1998). Difficulties in stabilizing the properties of classic molding sand. Solidification of metals and alloys. 35(1), 9-13.
  • [5] Seidu, S.O. & Kutelu, B.J. (2014). Effects of additives on some selected properties of base sand. Journal of Minerals and Materials Characterization and Engineering. 2, 507-512.
  • [6] Atanda, P.O., Olorunniwo, O.E., Alonge, K. & Oluwole, O.O. (2012). Comparison of Bentonite and Cassava Starch on the Moulding Properties of Silica Sand. International Journal of Materials and Chemistry. 2(4), 132-136.
  • [7] Orumwense, F.F.O. (2002). Moulding properties of synthetic sand mixtures. A comparative study. Scandinavian Journal of Metallurgy. 31(2), 100-106.
  • [8] Gupta, K., Gupta, M. (eds): Modelling and Optimization of Alpha-set Sand Moulding System Using Statistical Design of Experiments and Evolutionary Algorithms. In: Optimization of Manufacturing Processes. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-030-19638-7_1
  • [9] Application of statistical modelling and evolutionary optimization tools in resin-bonded molding sand system. In Handbook of research on investigations in artificial life research and development (pp. 123-152). IGI Global, DOI: 10.4018/978-1-5225-5396-0.ch007.
  • [9] Chate, G.R., Patel, M.G.C., Parappagoudar, M.B. & Deshpande, A.S. (2017). Modeling and Optimization of Phenol Formaldehyde Resin Sand Mould System. Archives of Foundry Engineering. 17(2), 162-170. DOI: 10.1515/afe-2017-0069.
  • [10] Cholewa, M. & Szuter, T. (2014). Thermo-insulating moulding sand for thin walled castings. Archives of Metallurgy and Materials. 59(3), 1077-1080.
  • [11] PN-83/H-11070 Foundry molding materials. Making test samples.
  • [12] PN-83/H-11073 Foundry molding materials. Strength measurement (withdrawn).
  • [13 Sakwa, W., Wachelko, T. (1970). Theory and practice of molding material technology. Katowice: Śląsk Publishing house. (in Polish).
  • [14] Gulajew, B. (1963). Theory of foundry processes. Warsaw: Scientific and Technical Publishing House. (in Polish).
  • [15] BN-77/4024-02 Molding and core foundries. Looseness test.
  • [16] PN-80/H-11072 Foundry molding materials. Permeability measurement.
  • [17] EKO EXPORT S.A. (2015, March). Offer. Retrieved March 15, 2015 z http://www.ekoexport.eu.
  • [18] Cholewa, M., Kozakiewicz, Ł. (2014). Strength Properties of Moulding Sand For Thin-Walled Casting Production. In METAL 2014. 23rd International Conference on Metallurgy and Materials. Brno: TANGER, 2014, pp. 1294-1300.
  • [19] EPRUI Nanoparticles & Microspheres Co. Ltd (2013, maj). Monodisperse Nonporous Silica Microspheres. Downloaded May, 20, 2013, www.nanoparticles-microspheres.com.
  • [20] Production Plant ZPU MIKROMEX Sp. z o.o. (2013, May). Offer. Downloaded May 10, 2013, www.mikromex.com.pl.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-db2f8ace-5b51-4131-9272-66efb409661c
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