Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The study is concerned with the modeling of residual stresses in thin coatings thermally deposited with a high speed on a substrate. The modeling includes two stages: solution of the particle-target impact problem using FEM and simulation of the spraying process with the use of a thermo-mechanical model in which the coating has been built layer-by-layer. The samples used in the calculations are comprised of Ti, Cu, and Ni coatings deposited on Al2O3 substrate by the HVOF method. The numerical model is verified experimentally by measuring the deflections of the samples after spraying, and measuring the stresses using the XRD method.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
921--933
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
autor
- Warsaw University of Technology, Institute of Mechanics and Printing, Warszawa, Poland
Bibliografia
- 1. Amon C.H., Merz R., Prinz F.B., Schmaltz K.S., 1996, Numerical and experimental investigation of interface bonding via substrate melting of an impinging molten metal droplet, Journal of Heat Transfer, 118, 164-172
- 2. Bansal P., Shipway P.H., Leen S.B., 2006, Effect of particle impact on residual stress development in HVOF sprayed coatings, Journal of Thermal Spray Technology, 15, 4, 570-575
- 3. Boyer R., Welsch G., Collings E., 1994, Materials Property Handbook: Titanium Alloys, ASM International, Materials Park, OH
- 4. Chmielewski T., Golański D., 2011, New method of in-situ fabrication of protective coatings based on Fe-Al intermetallic compounds, Proceedings of the Institution of Mechanical Engineers, Journal of Engineering Manufacture, Part B, 225 (B4), 611-616
- 5. Chmielewski T., Golański D., Włosiński W., 2013, Characterization of thermally sprayed titanium coatings on alumina substrate, [In:] Mechanics and Materials, S. Jemioło, M. Lutomirska (edit.), Publishing House of Warsaw University of Technology, 173-192
- 6. Dobrzański L.A., 2002, Podstawy nauki o materiałach i metaloznawstwo. Materiały inżynierskie z podstawami projektowania materiałowego, WNT
- 7. Dorf R.C. (ed.), 2004, Handbook of Engineering Tables, CRC Press LLC
- 8. Feng X., Huang Y., Rosakis A.J., 2007, On the Stoney formula for a thin film/substrate system with nonuniform substrate thickness, Transactions of the ASME, 74, 1276-1281
- 9. Golanski D., 1996, Temperature distribution in a cylindrical Al2O3-steel joint during the vacuum brazing cycle, Journal of Materials Processing Technology, 56, 1/4, 945-954
- 10. Goldsmith A., Waterman T.E., Hirchorn H.J., 1961, Handbook of Thermophysical Properties of Solid Materials, New York
- 11. Hutchinson J.W., Evans A.G., 2002, On the delamination of thermal barrier coatings in a thermal gradient, Surface and Coatings Technology, 149, 179-184
- 12. Kamara A.M., Davey K., 2007, A numerical and experimental investigation into residual stress in thermally sprayed coatings, Solid and Structures, 44, 8532-8555
- 13. Kim K., Kuroda S., Watanabe M., 2010, Microstructural development and deposition behavior of titanium powder particles in warm spraying process: from single splat to coating, Journal of Thermal Spray Technology, 19, 6, 1244-1254
- 14. Li M., Panagiotis D., Christofides P., 2006, Computational study of in-flight behavior in the HVOF thermal spray process, Chemical Engineering Science, 61, 6540-6552
- 15. Luzin V., Spencer K., Zhang M.-X., 2011, Residual stress and thermo-mechanical properties of cold spray metal coatings, Acta Materialia, 59, 1259-1270
- 16. Lyphout C., Nyle’n P., Manescu A., Pirling T., 2008, Residual stresses distribution through thick HVOF sprayed Inconel 718 coatings, Journal of Thermal Spray Technology, 17, 5/6, 915-923
- 17. Ng H.W., Gan Z., 2005, A finite element analysis technique for predicting as-sprayed residual stress generated by plasma spray coating process, Finite Elements in Analysis and Design, 41, 1235-1254
- 18. Salbut L., Kujawinska M., Jozwik M., Golanski D., 1999, Investigation of ceramic-to-metal joint properties by hybrid moire interferometry/FEM analysis, Interferometry’99: Applications. Book Series: Proceedings of The Society of Photo-Optical Instrumentation engineers (SPIE), Juptner W.P.O, Patorski K. (edit.), 3745, 298-306
- 19. Stokes J., Looney L., 2003, Residual stress in HVOF thermally sprayed thick deposits, ICMCTF
- 20. Toparli M., Sen F., Culha O., Celik E., 2007, Thermal stress analysis of HVOF sprayed WC-Co/NiAl multilayer coatings on stainless steel substrate using finite elements methods, Journal of Materials Processing Technology, 190, 23-32
- 21. Tsui Y.C., Clyne T.W., 1997, An analytical model for predicting residual stresses in progressively deposited coatings. Part 1: Planar geometry, Thin Solid Films, 306, 23-33
- 22. Watanabe T., Kuribayashi I., Honda T., Kanzawa A., 1992, Deformation and solidification of a droplet on a cold substrate, Chemical Engineering. Science A, 47, 3059-3065
- 23. Wenzelburger M., Escribano M., Gadow R., 2004, Modeling of thermally sprayed coatings on light metal substrates: layer growth and residual stress formation, Surface and Coatings Technology, 180-181, 429-435
- 24. Yilbas B.S., Arif A.F.M., 2007, Residual stress analysis for diamalloy 1005 coating 0n Ti-6Al-4V alloy, Surface and coating Technology, 202, 559-568
- 25. Zimmerman J., 2014, Finite element modelling of the residual stresses induced in thermally deposited coating, Archives of Metallurgy and Materials, 59, 2, 603-609
- 26. Zimmerman J., Lindemann Z., Golański D., Chmielewski T., Wlosinski W., 2013, Modeling of the residual stresses generated in thermally sprayed Ti coatings on Al2O3 substrate, Bulletin of the Polish Academy of Science Technical Sciences, 61, 515-525
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniajacą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-db25db7e-6cdf-4834-bb24-522e12679d31
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.