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Examination of the influence of pressing parameters on strength and geometry of joint between aluminum plate and sheet metal

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents technology of fastening of elements made of sheet metal with machine elements of much greater thicknesses (i.e. metal plates) by cold plastic press-joining. The fastening technology consists of inserting the thinner element into a channel on the surface of the plate and pressing by two punches arranged symmetrically along the channel edges. Under the effect of cold plastic strain in the plate, the sheet-metal element is thinned, and one obtains the so-called dovetail joint characterized by good tightness and high electric and thermal conductivity. In the paper, the authors present the results of numerical simulation of a plate–sheet metal joint. The investigation was performed in order to determine the influence of technological parameters of the press-joining process on the quality of contact between the joined elements. The following parameters were analyzed: the distance between the sheet and the punch, the shape of punch's working surface, and the depth of punch sink. The joint between the elements and its characteristics were modeled numerically by the FEM method. The correctness of numerical simulation was verified by metallographic examination and strength tests. FEM simulation proved fully consistent with experimental results.
Rocznik
Strony
292--298
Opis fizyczny
Bibliogr. 12 poz., rys., wykr.
Twórcy
autor
  • Institute of Mechanical Engineering, Technical University of Radom, 26-600 Radom, Poland
  • Department of Material Forming and Processing, Rzeszow University of Technology, 35-959 Rzeszów, Poland
Bibliografia
  • [1] H. Nabati, Optimal Pin Fin Heat Exchanger Surface, Arkitekt-kopia, Vastera s, 2008.
  • [2] R.L. Webb, N.H. Kim, Advances in air-cooled heat exchanger technology, Journal of Enhanced Heat Transfer 14 (1) (2007) 1–26.
  • [3] L. Han, M. Thornton, D. Boomer, M. Shergold, Effect of aluminium sheet surface conditions on feasibility and quality of resistance spot welding, Journal of Materials Processing Technology 210 (8) (2010) 1076–1082.
  • [4] C. Connolly, Friction spot joining in aluminium car bodies, Industrial Robot: An International Journal 34 (1) (2007) 17–20.
  • [5] J. Jezierski, M. Kowalik, T. Trzepiecinski, Determination of depth setting of heat sink fin using numerical simulation, Zeszyty Naukowe Politechniki Rzeszowskiej Mechanika 77 (1) (2009) 19–25.
  • [6] F. Stachowicz, Formability of aluminium-alloy sheets, Journal of Mechanical Working Technology 13 (2) (1986) 229–235.
  • [7] W.B.J. Zimmerman, Process Modelling and Simulation with Finite Element Methods, World Scientific Publ., Singapore, 2004.
  • [8] Z. Gronostajski, The constitutive equations for FEM analysis, Journal of Materials Processing Technology 106 (1–3) (2000) 40–44.
  • [9] Users Handbook: MSC, Marc Volume B: Element Library, Version 2007, MSC Software Corporation, 2007.
  • [10] F. Grosman, Criteria for selection of the characteristics of materials technological plasticity, Obróbka Plastyczna 15 (3) (2000) 35–45.
  • [11] M. Kowalik, T. Trzepiecieski, A study of influence of pressing parameters on joint quality between aluminium plate and heat sink with ribs, Rudy i Metale Nieżelazne 55 (6) (2010) 369–372.
  • [12] M. Kowalik, P. Kapusta, The Study of Endurance of Connection Plate of Heat Sink with Ribs by Pressing Made, Progresywne Technologie i Materiały, Wydawnictwo Politechniki Lubelskiej, Lublin, 2010.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-dac45f65-54cb-4b7a-9f29-15f0114e2f6a
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