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Języki publikacji
Abstrakty
Wire electrical discharge machining (WEDM) is a key technological process for the production of parts from semi-finished products to the final heat treatment as it also enables the machining of very hard material. The quality of an electro-erosive machined surface is a very important factor with regard to the consequent functionality and life cycle of the manufactured part. The occurrence of cracks or burned cavities is therefore an acceptable defect of the sub-surface area, which along with residual stress may lead to the destruction of the machining. This study deals with the influence of the cut direction through a semi-finished product on the occurrence of defects (cracks, burned cavities) regarding the influence of setting up the parameters of the machine (gap voltage, pulse on and off time, wire feed and discharge current) and the type of heat treatment of the material. In order to study the surface and sub-surface area of the machined samples, electron microscopy was used, including the use of the local EDX chemical analysis.
Czasopismo
Rocznik
Tom
Strony
1318--1331
Opis fizyczny
Bibliogr. 37 poz., rys., tab., wykr.
Twórcy
autor
- Brno University of Technology, Faculty of Mechanical Engineering, Brno, Czech Republic
autor
- Brno University of Technology, CEITEC – Central European Institute of Technology, Brno, Czech Republic
autor
- Brno University of Technology, Faculty of Mechanical Engineering, Brno, Czech Republic
autor
- Brno University of Technology, Faculty of Mechanical Engineering, Brno, Czech Republic
autor
- Brno University of Technology, Faculty of Electrical Engineering and Communication, Brno, Czech Republic
autor
- Brno University of Technology, Faculty of Mechanical Engineering, Brno, Czech Republic
Bibliografia
- [1] E.C. Jameson, Electrical Discharge Machining, 2001 ISBN 08-726-3521-X.
- [2] K.H. Ho, S.T. Newman, State of the art electrical discharge machining (EDM), Int. J. Mach. Tools Manuf. 43 (13) (2003) 1287–1300.
- [3] K.H. Ho, S.T. Newman, S. Rahimifard, R.D. Allen, State of the art in wire electrical discharge machining (WEDM), Int. J. Mach. Tools Manuf. 44 (12) (2004) 1247–1259.
- [4] W.A. Knight, G. Boothroyd, Fundamentals of Metal Machining and Machine Tools, 3rd edition, CRC Press, 2005 ISBN 1574446592.
- [5] Y.S. Liao, S.T. Chen, C.S. Lin, Development of a high precision tabletop versatile CNC wire-EDM for making intricate micro parts, J. Micromech. Microeng. 15 (2) (2004) 245.
- [6] P. Sivaprakasam, P. Hariharan, S. Gowri, Modeling and analysis of micro-WEDM process of titanium alloy (Ti–6Al–4V) using response surface approach, Eng. Sci. Technol. Int. J. 17 (4) (2014) 227–235.
- [7] K. Mouralova, R. Matousek, J. Kovar, J. Mach, L. Klakurkova, J. Bednar, Analyzing the surface layer after WEDM depending on the parameters of a machine for the 16MnCr5 steel, Measurement 94 (2016) 771–779.
- [8] K. Mouralova, J. Kovar, L. Klakurkova, J. Bednar, L. Benes, R. Zahradnicek, Analysis of surface morphology and topography of pure aluminium machined using WEDM, Measurement 114 (2018) 169–176.
- [9] K. Mouralova, L. Kovar, T. Klakurkova, M. Prokes, Horynova, Comparison of morphology and topography of surfaces of WEDM machined structural materials, Measurement 104 (2017) 12–20.
- [10] K. Mouralova, J. Kovar, L. Klakurkova, P. Blazik, M. Kalivoda, P. Kousal, Analysis of surface and subsurface layers after WEDM for Ti–6Al–4V with heat treatment, Measurement 116 (2018) 556–564.
- [11] K. Mouralova, J. Kovar, L. Klakurkova, T. Prokes, Effect of width of kerf on machining accuracy and subsurface layer after WEDM, J. Mater. Eng. Perform. 27 (2018) 1908–1916.
- [12] K. Mouralova, Moderní technologie drátového elektroerozivního řezání kovových slitin, Thesis, CERM, Brno, 2015, ISBN 80-214-2131-2.
- [13] J.A. McGeough, Advanced Methods of Machining, Springer Science & Business Media, 1988.
- [14] N. Tosun, H. Pihtili, The effect of cutting parameters on wire crater sizes in wire EDM, Int. J. Adv. Manuf. Technol. 21 (10) (2003) 857–865.
- [15] R. Chalisgaonkar, J. Kumar, Investigation of the machining parameters and integrity of the work and wire surfaces after finish cut WEDM of commercially pure titanium, J. Braz. Soc. Mech. Sci. Eng. 38 (3) (2016) 883–911.
- [16] A. Giridharan, G.L. Samuel, Modeling and analysis of crater formation during wire electrical discharge turning (WEDT) process, Int. J. Adv. Manuf. Technol. 77 (5–8) (2015) 1229–1247.
- [17] Geometrical Product Specifications (GPS) – Surface Texture: Areal – Part 2: Terms, Definitions and Surface Texture Parameters. ISO 25178-2, International Organization for Standardization, Geneva, 2012.
- [18] Geometrical Product Specifications (GPS) – Surface Texture: Profile Method – Terms, Definitions and Surface Texture Parameters. ISO 4287, International Organization for Standardization, Geneva, 1997.
- [19] M. Azam, M. Jahanzaib, J.A. Abbasi, M. Abbas, A. Wasim, S. Hussain, Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel, Int. J. Adv. Manuf. Technol. (2016) 1–10.
- [20] A. Kumar, V. Kumar, J. Kumar, Experimental investigation on material transfer mechanism in WEDM of pure titanium (Grade-2), Adv. Mater. Sci. Eng. (2013), http://dx.doi.org/10.1155/2013/847876.
- [21] P. Sharma, D. Chakradhar, S. Narendranath, Evaluation of WEDM performance characteristics of Inconel 706 for turbine disk application, Mater. Des. 88 (2015) 558–566.
- [22] A. Hasçalýk, U. Çaydaş, Experimental study of wire electrical discharge machining of AISI D5 tool steel, J. Mater. Process. Technol. 148 (3) (2004) 362–367.
- [23] T.R. Newton, S.N. Melkote, T.R. Watkins, R.M. Trejo, L. Reister, Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718, Mater. Sci. Eng. A 513 (2009) 208–215.
- [24] A.B. Puri, B. Bhattacharyya, Modeling and analysis of white layer depth in a wire-cut EDM process through response surface methodology, Int. J. Adv. Manuf. Technol. 25 (3) (2005) 301–307.
- [25] J.C. Rebelo, A.M. Dias, D. Kremer, J.L. Lebrun, Influence of EDM pulse energy on the surface integrity of martensitic steels, J. Mater. Process. Technol. 84 (1) (1998) 90–96.
- [26] K. Mouralova, L. Kovar, M. Klakurkova, Kalivoda, Quality of aluminium alloy surface after WEDM, MM Sci. J. (2017) 1679–1682.
- [27] Geometrical Product Specifications (GPS) – Surface Texture: Surface Texture: Areal – Part 2: Terms, Definitions and Surface Texture Parameters. ISO 25178-2, International Organization for Standardization, Geneva, 2012.
- [28] A. Klink, Y.B. Guo, F. Klocke, Surface integrity evolution of powder metallurgical tool steel by main cut and finishing trim cuts in wire-EDM, Proc. Eng. 19 (2011) 178–183.
- [29] N. Kuruvila, Parametric influence and optimization of wire EDM of hot die steel, Mach. Sci. Technol. 15 (1) (2011) 47–75.
- [30] C.A. Huang, F.Y. Hsu, S.J. Yao, Microstructure analysis of the martensitic stainless steel surface fine-cut by the wire electrode discharge machining (WEDM), Mater. Sci. Eng. A 371 (1) (2004) 119–126.
- [31] B.K. Lodhi, S. Agarwal, Optimization of machining parameters in WEDM of AISI D3 steel using Taguchi technique, Proc. CIRP 14 (2014) 194–199.
- [32] R. Bobbili, V. Madhu, A.K. Gogia, Effect of wire-EDM machining parameters on surface roughness and material removal rate of high strength arm.
- [33] C.A. Huang, C.C. Hsu, H.H. Kuo, The surface characteristics of P/M high-speed steel (ASP 23) multi-cut with wire electrical discharge machine (WEDM), J. Mater. Process. Technol. 140 (1) (2003) 298–302.
- [34] G. Zhang, Z. Zhang, W. Ming, J. Guo, Y. Huang, X. Shao, The multi-objective optimization of medium-speed WEDM process parameters for machining SKD11 steel by the hybrid method of RSM and NSGA-II, Int. J. Adv. Manuf. Technol. 70 (2014).
- [35] R.B. Azhiri, R. Teimouri, M.G. Baboly, Z. Leseman, Application of Taguchi, ANFIS and grey relational analysis for studying, modeling and optimization of wire EDM process while using gaseous media, Int. J. Adv. Manuf. Technol. 71 (1–4) (2014) 279–295.
- [36] A.V. Shayan, R.A. Afza, R. Teimouri, Parametric study along with selection of optimal solutions in dry wire cut machining of cemented tungsten carbide (WC-Co), J. Manuf. Process. 15 (4) (2013) 644–658.
- [37] R.K. Fard, R.A. Afza, R. Teimouri, Experimental investigation, intelligent modeling and multi-characteristics optimization of dry WEDM process of Al–SiC metal matrix composite, J. Manuf. Process. 15 (4) (2013) 483–494.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d955b234-0c93-48f0-9e8d-7538224fd70b