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Integration of machining mechanistic models into CAM software

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Due to the increasing requirements of 5-axis machined products, collision simulation is not enough to ensure final quality. Hence, machining simulation models have been developed and commercialized in the last years. Mechanistic (semiempirical) models give approximate estimations of cutting forces during a whole tool path and, even not being very accurate, they are very useful to detect critical tool path steps, adapt cutting parameters and avoid machine overload. The main problem of most of these models is the fact that they work isolated from CAM programs and so, all the required information must be manually imported and refreshed. This paper presents the integration of an open programmed mechanistic model into commercial CAM software. CAM simulates material removal process, while the model calculates and plots cutting efforts, and power. The whole simulation is performed into CAM environment and any kind of change in the process (tool, material, tool path, cutting speed, etc.) is automatically transferred to the mechanistic model. In the end, the user gets a CNC code that ensures not only collision avoidance, but also adequate process conditions.
Słowa kluczowe
Rocznik
Strony
5--17
Opis fizyczny
Bibliogr. 14 poz., tab., rys.
Twórcy
  • IK4-Tekniker, Advanced Manufacturing Technologies, Eibar, Spain
autor
  • IK4-Tekniker, Advanced Manufacturing Technologies, Eibar, Spain
Bibliografia
  • [1] KIENZLE O., VICTOR H., 1957, Spezifische Schnittkrafte bei der Metallbearbeitung, Werkstoffteechnik und Machinenbau, 47/5, 224–225.
  • [2] ARMAREGO E.J.A., BROWN R.H., 1969, The Machining of Metals, Prentice-Hall.
  • [3] TUYSUZ O., ALTINTAS Y., FENG H.Y., 2013, Prediction of cutting forces in three and five-axis ball-end milling with tool indentation effect, International Journal of Machine Tools & Manufacture, 66, 66–81.
  • [4] ZATARAIN M., MUNOA J., PEIGNÉ G., INSPERGER T., 2006, Analysis of the influence of mill helix angle on chatter stability, CIRP Annals-Manufacturing Technology, 55/1, 365–368.
  • [5] SULLIVAN A., ERDIM H., PERRY R.N., FRISKEN S.F., 2012, High accuracy NC milling simulation using composite adaptively sampled distance fields, Comput. Aided Des, 522–536.
  • [6] KAYMAKCI M., LAZOGLU I., 2008, Tool path selection strategies for complex sculptured surface machining, Mach. Sci. Tecnhol., 12, 119–132.
  • [7] LEE S.W., KASTEN A., NESTLER A., 2013, Analytic mechanistic cutting force model for thread milling operations, 14th CIRP Conference on Modelling of Machining Operations, CIRP CMMO, 8, 546–551.
  • [8] CHÉRIF M., THOMAS H., FURET B., HASCOËT J.Y., 2004, Generic modelling of milling forces for CAD/CAM applications, Int. J. Mach. Tools Manuf., 44, 29–37.
  • [9] LI Z.Z., ZHENG M., ZHENG L., WU Z.J., LIU D.C., 2003, A solid model-based milling process simulation and optimization system integrated with CAD/CAM, J. Mater. Process. Technol., 138, 513–517.
  • [10] LAMIKIZ A., LÓPEZ D.E., LACALLE L.N., SÁNCHEZ J.A., SALGADO M.A., 2005, Cutting force integration at the CAM stage in the high-speed milling of complex surfaces, Int. J. Comput. Integr. Manuf., 18, 586-600.
  • [11] TUNC L.T., BUDAK E., 2009, Extraction of 5-axis milling conditions from CAM data for process simulation, Int. J. Adv. Manuf. Technol., 43, 538–550.
  • [12] ALTINTAS Y., 2000, Manufacturing automation: metal cutting mechanics machine tool vibrations and CNC design, Cambridge University Press, United Kingdom.
  • [13] ERDIM H., LAZOGLU I., KAYMAKCI M., 2007, Free- form surface machining and comparing feedrate scheduling strategies machining science and technology, 11/1, 117–133.
  • [14] HOLCOMBE S., 2014, Inpolyhedron - are points inside a triangulated volume?, http://www.mathworks.es /matlabcentral/fileexchange/37856-inpolyhedron-are-points-inside-a-triangulated-volume
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d933e081-489d-4efb-a398-40c459251353
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