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Purpose: The objective of this work was to determine the influence of microstructure changes on GJS-HV300(SiNiCr2-3) cast iron tribological properties. Modification of the investigated cast iron microstructure was carried out by the heat treatment. Design/methodology/approach: The tribological tests were performed on the T05 tester at a load of 100 N. Bearing steel 100Cr6 of a hardness of 57 HRC was applied as a counter sample. The test duration time was 2000 s. During the tribological test the continuous measurements of the friction coefficient were carried out and the friction products were being removed from the counter sample surface. The tribological tests were performed at a room temperature. A stereological analysis of volume fractions of structural components (VV) was performed by means of the point method, with the application of a network deposited on the microstructure photographs. For each variant of the heat treatment 30 depositions of the network were performed. Measurements were done on microphotographs obtained by using an objective of 50 times magnification. The network with 200 measurement points was applied. Findings: Predicting of wear resistance only on the basis of hardness is unappropriate. The main factor here is the mechanism of wear, which is influenced mainly by the microstructure. Research limitations/implications: The relationship between the hardness resulting from the microstructure and the wear resistance of the investigated cast iron was presented. This supplements the knowledge concerning the role of the microstructure in the formation of tribological properties of cast iron. Practical implications: Predicting of the tribological properties of mill rolls. Originality/value: Heat treatment resulting in decrease of volume fraction of ledeburitic cementite and increase of volume fraction of graphite decreases wear resistance of investigated material.
Wydawca
Rocznik
Tom
Strony
15--22
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
- Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
autor
- Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
autor
- Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
autor
- Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
autor
- Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
Bibliografia
- [1] R.A. Gonzaga, P. Martínez Landa, A. Perez, P. Villanueva, Mechanical properties dependency of the pearlite content of ductile irons, Journal of Achievements in Materials and Manufacturing Engineering 33 (2009) 150-158.
- [2] J. Piaskowski, J. Tybulczyk, A. Kowalski, Ductile iron - the greatest achievement in foundry materials of the laterst fifty years, Proceedings of the 8th Scientific International Conference Achievements in Mechanical and Materials Engineering, Gliwice-Rydzyna-Pawlowice-Rokosowa, 1999, 473-476.
- [3] A. Pytel, K. Sekowski, Microstructure and mechanical properties of vermicular low-alloy cast iron, Proceedings of the 7th Scientific International Conference Achievements in Mechanical and Materials Engineering, Gliwice-Zakopane, 1998, 435-438 (in Polish).
- [4] S. Pietrowski, T. Szymczak, Effect of silicon concentration in bath on the structure and thickness of grey cast iron coating after alphinising, Archives of Materials Science and Engineering 28 (2007) 437-440.
- [5] J. Krawczyk, J. Pacyna, Effect of tool microstructure on the white layer formation, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 93-96.
- [6] J. Krawczyk, J. Pacyna, A. Kokosza, Fracture toughness of cast materials for mill rolls, Proceedings of the 6th International Conference for Mesomechanics: Multiscaling in Applied Science and Emerging Technology: Fundamentals and Applications in Mesomechanics, Patras, 2004, 203-207.
- [7] J. Krawczyk, Effect of the microstructure on tribological phenomena occurring on the surface of a mill roll made of SA5T cast iron (GJSL-HV600-GJSL-330NiMoCr12-8-3), Archives of Foundry Engineering 8 (2008) 170-174.
- [8] J. Pacyna, J. Krawczyk, The influence of heat treatment on transformed ledeburite morphology in hypoeutectic alloys, Proceedings of the 10th Jubilee International Science Conference Achievements in Mechanical and Materials Engineering, Gliwice-Kraków-Zakopane, 9-13, 2001, 429-434 (in Polish).
- [9] J. Krawczyk, J. Pacyna, Effect of the cooling rate on the mottled cast iron microstructure designed for the mill rolls, Metallurgy and Foundry Engineering 35 (2009) 101-110.
- [10] J. Krawczyk, J. Pacyna, Influence of a matrix on properties of mottled cast iron applied for mill rolls, Archives of Foundry Engineering 10 (2010) 45-50.
- [11] J. Krawczyk, J. Pacyna, The influence of microstructure of mottled cast iron for mill rolls on its properties, 18th International Conference on Metallurgy and Materials Metal 2009, Hradec nad Moravici, 2009, 100–106.
- [12] Z.Y. Jiang, H.T. Zhu, A.K. Tieu, Mechanics of roll edge contact in cold rolling of thin strip, International Journal of Mechanical Sciences 48 (2006) 697-706.
- [13] M. Knapiński, The numerical analysis of roll deflection during plate rolling, Journal of Materials Processing Technology 175 (2006) 257-265.
- [14] H. Li, Z. Jiang, K.A. Tieu, W. Sunb, Analysis of premature failure of work rolls in a cold strip plant, Wear 263 (2007) 1442-1446.
- [15] A. Saboonchi, M. Abbaspour, Analysis of premature failure of work rolls in a cold strip plant, Journal of Materials Processing Technology 148 (2004) 35-49.
- [16] D.F. Chang, Thermal stresses in work rolls during the rolling of metal strip, Journal of Materials Processing Technology 94 (1999) 45-51.
- [17] F.J. Belzunce, A. Ziadi, C. Rodriguez, Structural integrity of hot strip mill rolling rolls, Engineering Failure Analysis 11 (2004) 789-797.
- [18] S.X. Zhou, An integrated model for hot rolling of steel strips, Journal of Materials Processing Technology 134 (2003) 338-351.
- [19] R.D. Mercado-Solis, J. Talamantes-Silva, J.H. Beynon, M.A.L. Hernandez-Rodriguez, Modelling surface thermal damage to hot mill rolls, Wear 263 (2007) 1560-1567.
- [20] R. Cola ́s, J. Ramírez, I. Sandoval, J.C. Morales, L.A. Leduc, Damage in hot rolling work rolls, Wear 230 (1999) 56-60.
- [21] Ž. Domazet, F. Lukša, M. Šušnjar, Failure analysis of rolls with grooves, Engineering Failure Analysis 14 (2007) 1166-1174.
- [22] J. Krawczyk, Microstructure and tribological properties of mottled cast iron with different chemical composition, Archives of Materials Science and Engineering 51 (2011) 5-15.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d87abc45-306b-4bf0-ab9d-d88c880ca823