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Analysis of the nonstability states during bending processes of metallic tubes at bending machines. P. 1, Derivation of the basic expressions and relationships

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Języki publikacji
EN
Abstrakty
EN
In this paper the derivation of expressions for admissible values of strains and stresses for vertex points of layers subjected to tension during tube bending at bending machines is presented. The conditions of the dispersed and located loss of stability of the bent tube and the cracking criterion based on the technological index A5 (five fold sample) were assumed as criteria of instability. The original element of this paper is the extension of the criterion of strain location in a form of possible initiation of a neck or furrow (introduced by Marciniak for thin plates [1]) to bending thin- and thick-walled metal tubes at bending machines. Occurrence of loss of stability (especially that in a localised form) during tube bending can strongly reduce the service life. Thus, it is recommended to avoid such states during tube bending for elbows for pipelines or pipe installations.
Rocznik
Strony
311--330
Opis fizyczny
Bibliogr. 45 poz., rys., wykr.
Twórcy
  • Faculty of Applications of Chemistry and Mechanics Opole University of Technology Luboszycka 7, 45-036 Opole, Poland
Bibliografia
  • 1. Marciniak Z., Limit deformations in sheet metal stamping [in Polish], WNT, Warszawa, 1971.
  • 2. Śloderbach Z., A Model of deformation geometry in pipe bending processes, Engineering Transactions, 47(1): 3–20, 1999.
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  • 4. Beskin L., Bending of thin curved tubes, Journal of Applied Mechanics, Transactions of the ASME, 12, 1945.
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  • 6. Dzidowski E.S., Reliability and solving problems in thin-walled pipe bending processes for the case of great manufacturing tolerance [in Polish], Materials of Fourth Conference PIRE 2001, ISBN 83-909539-3-5, Lądek Zdrój, 91–101, 2001.
  • 7. Dzidowski E.S., Strauchold Sz., Effect of technological factors in pipe bending on damage characteristics and reliability of power pipelines [in Polish], Scientific Books of the Opole University of Technology, Series Electricity 6, pp. 119–125, Opole, 1998.
  • 8. Franz W.D., Das Kalt-Biegen von Rohren, Springer-Verlag, Berlin, 1961.
  • 9. Gruner P., Uber Rohrbiegeverfahren ¨ , Maschinenmarkt, 30/31: 120–129, 1960.
  • 10. Grunow O., Praktisches Rohrbiegen, Springer-Verlag, Berlin, 1985.
  • 11. Korzemski J.W., Thin-walled pipe bending with use of the mandrels [in Polish], Mechanik, 4: 207–210, 1968.
  • 12. Korzemski J.W., Thin-walled pipe bending [in Polish], WNT, Warszawa, 1971.
  • 13. Pesak F., Bending thin wall tubing, Machinery, 60: 147–151, 1963.
  • 14. Śloderbach Z., Rechul Z., Effect of strain hardening and normal anisotropy on allowable values of strain and stress in pipe-bending processes, Journal of Theoretical and Applied Mechanics, 4(38): 843–859, 2000.
  • 15. Śloderbach Z, Pajak J., Determination of the thicknesses of pipe elbows on the basis of equations resulting from EU-Directive, Archive of Applied Mechanics, 85(5): 629–640, 2015.
  • 16. Śloderbach Z., Some problems of mechanics in pipeline bending processes [in Polish], Publishing House of the Wrocław University of Technology, Wrocław, pp. 1–218, 2002.
  • 17. Śloderbach Z., Derivations of relations and analysis of tube bending processes using discontinuous fields of plastic strains. Part I. Derivation of geometric-analytic relationships, Part II. Discussion and analysis of the obtained results, International Journal of Applied Mechanics and Engineering, 20(2): 417–426, 427–435, 2015.
  • 18. Śloderbach Z., Genaralized model of strains during bending of metal tubes in bending machines, Journal of Theoretical and Applied Mechanics, 52(4): 1093–1106, 2014.
  • 19. Tang N.C., Plastic-deformation analysis in tube bending, International Journal of Pressure Vessels and Piping, vol. 77, No. 12, Publisher Elsevier UK, 751-759, 2000.
  • 20. UDT Conditions (WUDT-UC-WO-O/02:10), Pressure Installations. General Requirements. Bending Elbows. Strength Calculations [in Polish], Issue I, Warszawa, 2003.
  • 21. Wick Ch., Benedict J.T., Veilleux R.F., Tool and manufacturing engineers handbook. A reference book for manufacturing engineers, managers and technicans, Vol. II, Forming, 4th ed., Society of Manufacturing Engineers, One ASME Drive, Dearbon, Michigan, USA, 2001.
  • 22. Zhang Z., Yang H., Li H., Ren N., Tian Y., Bending behaviors of large diameter thinwalled CP-Ti tube in rotary draw bending, Progress in Natural Science: Materials International, 215: 401–412, 2011.
  • 23. Jiang Z., Zhan M., Yang H., Xu X., Li G., Deformation behavior of medium-strength TA18 high-pressure tubes during NC bending with different bending radii, Chinese Journal of Aeronautics, 24(5): 657–664, 2011.
  • 24. Zdankiewicz M., Investigations of the cold tubes bending processes [in Polish], Mechanik, 7: 609–519, 1970.
  • 25. Zdankiewicz M., European directive concern a pressure installations. Design recommendations for pressure vessels – manufacturing [in Polish], Dozór Techniczny, 2: 25–33 and 48, 1998.
  • 26. Dobosiewicz J., Wojczyk K., Life prediction for steam pipeline bends [in Polish], Energetyka, 3: 88–90, 1998.
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  • 28. Seyna F., Ginalski J., Numerical methods for long-term evaluating residual life of steam pipelines [in Polish], Dozór Techniczny, 3: 6–13, 1989.
  • 29. Seyna F., Ginalski J., Conditions for long-term safe service of steam pipelines [in Polish], Energetyka, 6: 214–217, 1987.
  • 30. Życzkowski M., Skrzypek J., Influence of bending, torsion and tension on the stationary creep of a pipe line, Archives of Mechanics, 23(4): 465–494, 1971.
  • 31. EN 13445-4: Unfired Pressure Vessels – Part 4: Fabrication (p. 9. 2. 4 Tube Bents, expression 9. 2-4), 2009, or earlier: Draft Standard EN UFPV Unfired Pressure Vessels – Part 4. Manufacture, CEN/TC54/267 JWGB N277, rev. 5, May, 1996.
  • 32. El-Sebaie M.G., Mellor P.B., Plastic instability conditions in the deep-drawing of a circular blank of sheet metal, International Journal of Mechanical Science, 14: 535–556, 1972.
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  • 35. Moore G.G., Wallace J.F., The effect of anisotropy on instability in sheet-metal forming, Journal of the Institute of Metals, 93(2): 33–38, 1964/1965.
  • 36. Śloderbach Z., Sawicki T., Evaluation of the spherical cap height in a test of hydraulic forming for certain instability conditions, IFTR-Reports-PAN, No 4, Warszawa, 1984.
  • 37. Erbel S., Kuczyński K., Marciniak Z., Plastic metal-working processes [in Polish], PWN, Warszawa, 1986.
  • 38. Marciniak Z., Kołodziejski J., Fundamentals of metal-working processes [in Polish], Warsaw University of Technology, Warszawa, 1983.
  • 39. Olszak W., Perzyna P., Sawczuk A., Theory of plasticity [in Polish], PWN, Warszawa, 1965.
  • 40. Swift H.W., Plastic instability under plane stress, Journal of the Mechanics and Physics of Solids, 1(1): 1–76, 1962.
  • 41. Szczepiński W., Theory of Plastic Working of Metals [in Polish], WN PWN, Warszawa, 1993.
  • 42. Raniecki B., Sawczuk A., Thermal effects in plasticity. Part I. Coupled theory, Zeitschrift fur Angewandte Mathematik und Mechanik, ZAMM, 55: 333–341, 1975.
  • 43. Raniecki B., Sawczuk A., Thermal effects in plasticity. Part II. Uniqueness and applications, Zeitschrift fur Angewandte Mathematik und Mechanik, ZAMM, 55: 363–371, 1975.
  • 44. Marciniak Z. [Ed.], Plastic metal-working processes. Which methods of forming? On cold, hot or half-hot? [in Polish], Mechanik, SIMP, No 2, Warszawa, 1987.
  • 45. Nowacki W.K., Thermal effects in dynamic plasticity, numerical solution and experimental investigations (thermographic-infrared detection), Journal de Physique, 48(8): 113–119, 1985.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d7f790c7-7f56-4362-b788-54d3858f4b59
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