Analysis of wear resistance of metallic-reinforced polyurethane resin composites for sheet metal forming

• Autorzy: Wiewióra Marcel , Żaba Krzysztof , Kuczek Łukasz , Balcerzak Maciej , Marcin Madej

Identyfikatory

DOI

10.2478/adms-2024-0015

• Języki publikacji: EN

Abstrakty

EN

The paper presents the results of testing the wear resistance and coefficient of friction (COF) tools made of SikaBeresin® F50 polyurethane resin intended for dies and punches for the cold sheet metal forming process. Seven sets of composite tools (rotating rings) additionally reinforced with waste metallic powders from Al and Cu alloys (5-20% by volume) from the dry cutting process of pipes and rods were tested. Wear resistance tests and determination coefficient of friction were carried out using the T-05 block-on-ring tribotester. The tests were performed for heat and corrosion resistant sheets made of nickel alloy AMS5599 (Inconel 625), iron alloy AMS5510 (321) and aluminum alloy sheets AMS4026 (6061-T4). Composite tools with the addition of 20% aluminum powder (A+B+C+20%Al) tested with a specimen of steel alloy AMS5510 and nickel alloy AMS5599 were characterized by the lowest wear resistance. In each case, the composite rotating ring without reinforcements was characterized by the lowest coefficient of friction. The use of Cu powder reinforcements in each case had a positive effect on increasing wear resistance. The best wear resistance of 0.011% was obtained for composite rotating ring with the addition of 10% copper powder paired with specimen of nickel alloy AMS5599 sheet.

Słowa kluczowe

EN

sheet metal forming; dies; composite tool; stamping tool; wear resistance; polyurethane resin; tool

PL

kształtowanie blach; narzędzie kompozytowe; tłocznik; odporność na zużycie; żywica poliuretanowa; narzędzie

• Wydawca: Politechnika Gdańska
• Czasopismo: Advances in Materials Science
• Rocznik: 2024
• Tom: Vol. 24, nr 3(81)
• Strony: 18--29
• Opis fizyczny: Bibliogr. 30 poz., rys., tab., wykr.

Twórcy

autor

Wiewióra Marcel

• Department of Metal Working and Physical Metallurgy of Non-Ferrous Metals, Faculty of Non-Ferrous Metals, AGH University of Krakow, Kraków, Poland

autor

Żaba Krzysztof

• Department of Metal Working and Physical Metallurgy of Non-Ferrous Metals, Faculty of Non-Ferrous Metals, AGH University of Krakow, Kraków, Poland

autor

Kuczek Łukasz

• Department of Metal Working and Physical Metallurgy of Non-Ferrous Metals, Faculty of Non-Ferrous Metals, AGH University of Krakow, Kraków, Poland

autor

Balcerzak Maciej

• Department of Metal Working and Physical Metallurgy of Non-Ferrous Metals, Faculty of Non-Ferrous Metals, AGH University of Krakow, Kraków, Poland

autor

Marcin Madej

• Department of Physical and Powder Metallurgy, Faculty of Metals Engineering and Industrial Computer Science, AGH University of Krakow, Kraków, Poland

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