The tool steels tribological properties after finish turning using PCBN blades

• Autorzy: Jenek M. , Dobrzańska-Danikiewicz A. D. , Ociepa M.

Identyfikatory

DOI

10.5604/01.3001.0054.9009

• Języki publikacji: EN

Abstrakty

EN

Purpose: The work aimed to determine the possibility of replacing the grinding operation of Vanadis 4 Extra Super Clean and Vanadis 23 Extra Super Clean powder steels with a turning operation using PCBN cutting tools available on the market. Design/methodology/approach: The paper presents tribological properties test results of two kinds of hardened powder tool steels, i.e. Vanadis 4 Extra SuperClean and Vanadis 23 SuperClean, as well as Sverker 21 alloy steel after finish turning with coated and uncoated polycrystalline cubic boron nitride (PCBN) cutting tools. The tribological properties of the materials, including friction coefficient and wear intensity, were studied and analysed. Findings: The largest increase in wear intensity in the entire range of the tested loads was obtained for tribological pairs with samples treated with uncoated blades and TiAlN-coated blades, regardless of the type of material. The analysis showed that in the entire range of the tested tribological pair loading, Sverker 21 – X153CrMoV12 alloy steel, the highest values of the mean friction coefficient were obtained for the samples treated with uncoated blades and TiAlN coated blades. Different results were obtained during the research on the tribological properties of both powder steels. In the entire range of the tested load, the highest values of the average friction coefficient were obtained for the samples machined with TiN-coated blades. Research limitations/implications: Despite the obvious advantages, hard machining of powder steels is not widely used in industry today. The reasons for the relatively low popularity of turning heat-treated materials, including powder steels, can be found in the still very high costs of PCBN tools, making it necessary to select optimal machining parameters and appropriate cutting tools to ensure production economic viability. Practical implications: The tool steels' tribological properties after finish turning using PCBN blades are similar to those properis obtained after the grinding process. Originality/value: The analysis showed the possibility of replacing the grinding process with finish turning using PCBN blades of steel tools. However, this process requires properly selecting the blade type suitable for the processed material.

Słowa kluczowe

EN

powder metallurgy; coatings; tribological properties; PCBN; tempered steel

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2024
• Tom: Vol. 125, nr 2
• Strony: 56--66
• Opis fizyczny: Bibliogr. 46 poz., rys., tab., wykr.

Twórcy

autor

Jenek M.

• Institute of Mechanical Engineering, University of Zielona Góra, ul. Prof. Z. Szafrana 4, 65-516 Zielona Góra, Poland

• https://orcid.org/0000-0001-8310-3678

autor

Dobrzańska-Danikiewicz A. D.

• Institute of Mechanical Engineering, University of Zielona Góra, ul. Prof. Z. Szafrana 4, 65-516 Zielona Góra, Poland

autor

Ociepa M.

• Ekoenergetyka - Polska S.A., ul. Nowy Kisielin-Rozwojowa 7A, 66-002 Zielona Góra, Poland

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