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The intensifying of the manufacturing process and increasing the efficiency of production planning of parts are the first-priority task in modern manufacturing. The use of various methods for controlling the cutting force and temperature in cutting zone under cylindrical infeed grinding and studying its impact on the quality and accuracy of parts machining can improve machining efficiency. The peculiarity of the work is to the proposal to consider a fast-moving source like a heat source in the plunge grinding process. Based on the Peclet analysis, the further development of the method for calculating the allowance removed at each workpiece revolution by optimizing the cylindrical plunge grinding cycle parameters has been justified. The methodology for determining the optimal parameters of a cylindrical plunge grinding cycle, which based on a simulation of the dynamics of such a process represented by a three-mass model of a 3M151 circular grinding machine has been used in research. The practical value of the study lies in studying the ways of improving the grinding performance of the parts by intensifying cutting modes and optimizing the structure of machining cycles.
Czasopismo
Rocznik
Tom
Strony
77--86
Opis fizyczny
Bibliogr. 48 poz., tab., wykr.
Twórcy
autor
- National Technical University “Kharkiv Polytechnic Institute”, Department of Technology of Mechanical Engineering and Metal-Cutting Machine Tools, 2, Kyrpychova str., 61002, Kharkiv, Ukraine
autor
- National Technical University “Kharkiv Polytechnic Institute”, Department of Technology of Mechanical Engineering and Metal-Cutting Machine Tools, 2, Kyrpychova str., 61002, Kharkiv, Ukraine
autor
- National Technical University “Kharkiv Polytechnic Institute”, Department of Technology of Mechanical Engineering and Metal-Cutting Machine Tools, 2, Kyrpychova str., 61002, Kharkiv, Ukraine
autor
- National Technical University “Kharkiv Polytechnic Institute”, Department of Technology of Mechanical Engineering and Metal-Cutting Machine Tools, 2, Kyrpychova str., 61002, Kharkiv, Ukraine
autor
- National Technical University “Kharkiv Polytechnic Institute”, Department of Technology of Mechanical Engineering and Metal-Cutting Machine Tools, 2, Kyrpychova str., 61002, Kharkiv, Ukraine
Bibliografia
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- 2. Karpus V, Dehtiarov I, Zajac J, Kurochkina V. Technological assurance of complex parts manufacturing. In: Ivanov V. et al. eds. Advances in Design, Simulation and Manufacturing. DSMIE 2018. 1st ed. Lecture Notes in Mechanical Engineering: Springer, Cham; 2019. https://doi.org/10.1007/978-3-319-93587-4_6
- 3. Denysenko Y, Dynnyk O, Yashyna T, Malovana N, Zaloga V. Implementation of CALS-Technologies in quality management of product life cycle processes. In: Ivanov V. et al. eds. Advances in Design, Simulation and Manufacturing. DSMIE 2018. 1st ed. Lecture Notes in Mechanical Engineering: Springer, Cham; 2019. https://doi.org/10.1007/978-3-319-93587-4_1
- 4. Dynnyk O, Denysenko Y, Zaloga V, Ivchenko O, Yashyna T. Information support for the quality management system assessment of engineering enterprises. In: Ivanov V. et al. eds. Advances in Design, Simulation and Manufacturing II. DSMIE 2019. 1st ed. Lecture Notes in Mechanical Engineering. Springer, Cham; 2020. https://doi.org/10.1007/978-3-030-22365-6_7
- 5. Yarovyi Y, Yarova I. Energy Criterion for Metal Machining Methods. In: Ivanov V. et al. eds. Advances in Design, Simulation and Manufacturing II. DSMIE 2019. 1st ed. Lecture Notes in Mechanical Engineering. Springer, Cham; 2020. https://doi.org/10.1007/978-3-030-22365-6_38
- 6. Fesenko A, Basova Y, Ivanov V, Ivanova M, Yevsiukova F, Gasanov M. Increasing of equipment efficiency by intensification of technological processes. Periodica Polytechnica Mechanical Engineering 2019; 63(1): 67-73. https://doi.org/10.3311/PPme.13198
- 7. Krol O, Sokolov V. Development of models and research into tooling for machining centers. EasternEuropean Journal of Enterprise Technologies 2018; 3(1-93): 12-22. https://doi.org/10.15587/1729-4061.2018.131778
- 8. Sokolov V, Krol O. Determination of transfer functions for electrohydraulic servo drive of technological equipment. In: Ivanov V. et al. (eds) Advances in Design, Simulation and Manufacturing. DSMIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham; 2019. https://doi.org/10.1007/978-3-319-93587-4_38
- 9. Denkena B, Gümmer O. Active tailstock for precise alignment of precision forged crankshafts during grinding. Procedia CIRP 2013; 12: 121-126. https://doi.org/10.1016/j.procir.2013.09.022
- 10. Dražumerič R, Roininen R, Badger J, Peter K. Temperature-based method for determination of feed increments in crankshaft grinding. Journal of Materials Processing Technology 2018; 259: 228-234. https://doi.org/10.1016/j.jmatprotec.2018.04.032
- 11. Xu XL, Yu ZW. Failure analysis of a truck diesel engine crankshaft. Engineering Failure Analysis 2018;92:84-94. https://doi.org/10.1016/j.engfailanal.2018.05.007
- 12. Stepanov M, Ivanova L, Litovchenko P, Ivanova M, Basova Y. Determination of parameters of cylindrical grinding with additional intermediate dressing. In: Ivanov V. et al. eds. Advances in Design, Simulation and Manufacturing II. DSMIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham; 2020. https://doi.org/10.1007/978-3-030-22365-6_33
- 13. Belkhode PN. Optimum choice of the front suspension of an automobile. Journal of Engineering Sciences 2019;6(1):E21-E24. https://doi.org/10.21272/jes.2019.6(1).e4
- 14. Kotliar A, Basova Y, Ivanova M, Gasanov M, Sazhniev I. Technological assurance of machining accuracy of crankshaft. In: Diering M., Wieczorowski M., Brown C. eds. Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham; 2019. https://doi.org/10.1007/978-3-030-18682-1_4
- 15. Kostyuk G. Prediction of the microhardness characteristics, the removable material volume for the durability period, cutting tools durability and processing productivity depending on the grain size of the coating or cutting tool base material. In: Gapiński B., Szostak M., Ivanov V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham; 2019. https://doi.org/10.1007/978-3-030-16943-5_27
- 16. Kostyuk G, Nechyporuk M, Kostyk K. Determination of technological parameters for obtaining nanostructures under pulse laser radiation on steel of drone engine parts. In 10th International Conference on Dependable Systems, Services and Technologies, DESSERT 2019. Institute of Electrical and Electronics Engineers Inc; 2019. https://doi.org/10.1109/DESSERT.2019.8770053
- 17. Tarelnyk V., Konoplianchenko I., Tarelnyk N., Kozachenko A. Modeling technological parameters for producing combined electrospark deposition coatings. Materials Science Forum 2019; 968: 131-142. https://doi.org/10.4028/www.scientific.net/MSF.968.131
- 18. Martsynkovskyy V, Tarelnyk V, Konoplianchenko I, Gaponova O, Dumanchuk M. Technology support for protecting contacting surfaces of half-coupling- shaft press joints against fretting wear. In: Ivanov V. et al. (eds) Advances in design, simulation and manufacturing II. DSMIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham; 2020. https://doi.org/10.1007/978-3-030-2236
- 19. Basova Y, Nutsubidze K, Ivanova M, Slipchenko S, Kotliar A. Design and numerical simulation of the new design of the gripper for manipulating of the rotational parts. Diagnostyka 2018;19(4):11-18. https://doi.org/10.29354/diag/94030
- 20. Karpus VE, Ivanov VA. Locating accuracy of shafts in vblocks. Russian Engineering Research 2012; 32(2):144-150. https://doi.org/10.3103/S1068798X1202013X
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- 24. Yakymov AV, Tkachenko VO, Zymyn SH, Yakymov AA, Novykov FV, Novykov HV. Thermal processes during normal and intermittent grinding: tutorial. In 5 books. 1st ed. Odessa: Odessa state polytechnic University, 1998. Russian.
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- 26. Peznykov AN. Thermophysics of cutting. 1st ed. Moscow: Mashynostroenye, 1969. Russian.
- 27. Redko SH. Heat generation processes during grinding of metals. 1st ed. Saratov: Saratovskoho unyversyteta, 1962. Russian.
- 28. Ostrovskyi VI. The theoretical basis of the grinding process. 1st ed. Lenynhrad: Lenynhradskoho unyversyteta, 1981. Russian.
- 29. Byshutyn SH. Providing the required set of quality parameters for the surface layers of the part during grinding. 1st ed. Moscow: Mashynostroenye, 2004. Russian.
- 30. Byshutyn SH, Tiulpanov NV. Prediction of heat in the contact zone of the workpiece and grinding wheel, taking into account its wear [Prohnozyrovanye teplovыdelenyia v kontaktnoi zone zahotovky y shlyfovalnoho kruha s uchetom eho yznashyvanyia]. Bulletin of the Bryansk State Technical University 2007; 2(14): 4-9. Russian.
- 31. Maslov EN. Theory of grinding materials. 1st ed. Moscow: Mashynostroenye, 1974. Russian.
- 32. Lure HB. Grinding metals. 1st ed. Moscow: Mashynostroenye, 1969. Russian.
- 33. Fulumonov LN. High speed grinding. 1st ed. Lenynhrad: Mashynostroenye, 1979. Russian.
- 34. Bratan S, Bogutsky B, Roshchupkin S. Development of mathematical model of material removal calculation for combined grinding process. In: Radionov A., Kravchenko O., Guzeev V., Rozhdestvenskiy Y. (eds). Proceedings of the 4th International Conference on Industrial Engineering. ICIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham; 2019. https://doi.org/10.1007/978-3-319-95630-5_189
- 35. Bratan S, Roshchupkin S, Revenko D. Probabilistic approach for modeling electroerosion removal of grinding wheel bond. Procedia Engineering 2017; 206:1426-1431. https://doi.org/10.1016/j.proeng.2017.10.656
- 36. Soler YI, Mai DS, Kazimirov DY. Contact ability optimization of the surface of titanium parts with different stiffness during flat grinding by highly porous wheel. In: International Conference on Modern Trends in Manufacturing Technologies and Equipment, ICMTMTE 2018; 224: 01062. Irkutsk, Russian Federation; 2018. https://doi.org/10.1051/matecconf/201822401062
- 37. Bogutsky V, Novoselov Y, Shron L. Calculating the profile of intermittent grinding wheel for the sharpening teeth of the broach. In: MATEC Web of Conferences. 2018 International Conference on Modern Trends in Manufacturing Technologies and Equipment, ICMTMTE 2018; 224: 01003. Sevastopol, Russian Federation; 2018 https://doi.org/10.1051/matecconf/201822401003
- 38. Yin G, Gong Y, Wang C, Cui Q. Study on effects of novel point grinding wheels processing parameters on grinding temperature. Zhongguo Jixie Gongcheng/China Mechanical Engineering 2015; 26(6): 716-720. https://doi.org/10.3969/j.issn.1004-132X.2015.06.002
- 39. Qian N, Fu Y, Zhang Y, Chen J, Xu J. Experimental investigation of thermal performance of the oscillating heat pipe for the grinding wheel. International Journal of Heat and Mass Transfer, 2019;136:911-923. https://doi.org/10.1016/j.ijheatmasstransfer.2019.03.065
- 40. Smirnov VA, Repko AV. Workpiece temperature variations during flat peripheral grinding. Management Systems in Production Engineering 2018; 26(2): 93-98. https://doi.org/10.1515/mspe-2018-0015
- 41. Levin ML, Khudolei AL. Heat Transfer in the Course of Magnetorheological Polishing. Journal of Engineering Physics and Thermophysics 2018; 91(3): 797-805. https://doi.org/10.1007/s10891-018-1802-3
- 42. Dement VB, Ivanova TN, Dolginov AM. Temperature of heating and cooling of massive, thin, and wedge-shaped plates from hard-to-machine steels during their grinding. Journal of Engineering Physics and Thermophysics 2017; 90(1): 102-109. https://doi.org/10.1007/s10891-017-1544-7
- 43. Zhu C., Gong L, Tie S-N. Influence of preparation processes on thermophysical properties of molten salt. AIP Advances 2020; 10(2): 025214. https://doi.org/10.1063/1.5129609
- 44. Novykov FV. A mathematical model for determining the grinding temperature based on the balance of heat leaving in the generated chips and the workpiece. [Matematycheskaia model opredelenyia temperaturы shlyfovanyia na osnove ucheta balansa tepla, ukhodiashcheho v obrazuiushchyesia struzhky y obrabatыvaemuiu detal]. Bulletin of the National Technical University of Agriculture. P. Vasilenko 2007; 61: 22-33. Russian.
- 45. Novykov FV, Riabenkov IA. Theoretical analysis of conditions for improving the quality of processing according to the temperature criterion [Teoretycheskyi analyz uslovyi povыshenyia kachestva obrabotky po temperaturnomu kryteryiu]. Bulletin of the National Technical University of Agriculture. P. Vasilenko 2007; 61: 164-171. Russian.
- 46. Syzyi YuA, Stalinskyi DV. The dynamics and thermal physics of grinding. 1st ed. Kharkiv: SE «UkrSTC Energostal», 2016. Russian.
- 47. Reference technologist-machine builder. In two volumes. In: Kosylov AH, Meshcheriakov RK eds. 1st ed. Vol.I. Moscow: Mashynostroenye, 1985. Russian.
- 48. Reference technologist-machine builder. In two volumes. In: Kosylov AH, Meshcheriakov RK eds. 1st ed. Vol.II. Moscow: Mashynostroenye, 1985. Russian.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d5df5e13-1fed-4d7e-9e77-e34573e16a9b