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Fabrication and Characterization of Al6061-Nano Al2O3 Composites by Ultrasonic Assisted Stir Casting followed by Heat Treatment and Hot Forging

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Języki publikacji
EN
Abstrakty
EN
The present work comprises the development of Al6061/nano Al2O3 composites with 0 to 4 weight percent in steps of 0.5 wt. % of nano alumina particles by using ultrasonic assisted stir casting. Casted samples were subjected to heat treatment and hot forging. Further forged and heat-treated gear blanks of nano Al2O3 (0 to 3.0 weight %) reinforced nanocomposites were machined to make spur gears for the wear test. The results have shown that nano Al2O3 reinforcement in the Al6061 matrix with heat treatment and forging improves the hardness and compressive strength up to 3.5 wt. %, after that, it starts decreasing because of the agglomeration of nano alumina particles. SEM results reveal grain refinement of the pure alloy after reinforcement. Removal of porosity and voids observed after forging operation. Wear resistance increasing with incorporation of Al2O3 nanoparticles in base alloy, reinforcement wt. %, precipitation hardening and hot forging also improves wear resistance and mechanical properties. These composites have widespread applications in gear, brake discs, crankshaft, clutch plates, pistons, and other components of automobiles and aircraft structures.
Twórcy
  • Mechanical Engineering Department, MANIT, Bhopal, India-462003
  • Mechanical Engineering Department, MANIT, Bhopal, India-462003
autor
  • Mechanical Engineering Department, MANIT, Bhopal, India-462003
  • Mechanical Engineering Department, MANIT, Bhopal, India-462003
autor
  • Mechanical Engineering Department, MANIT, Bhopal, India-462003
Bibliografia
  • [1] A.H. Nakagawa, M.N Gungor, Microstructure and Tensile Properties of Al2O3 Particle Reinforced 6061 Aluminum Cast Composite: Fundamental Relationships between Microstructures and Mechanical Properties of Metal Matrix Composites 127-143 (1989).
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  • [6] H.N. Reddappa, K.R. Suresh, H.B. Niranjan, K.G. Satyanarayana, Studies on mechanical and wear properties of Al6061/Beryl composites, Journal of Minerals and Materials Characterisation and Engineering 11, 704-708 (2012).
  • [7] M. Singla, D.D. Dwivedi, L. Singh, V. Chawla, Development of aluminium based silicon carbide particulate metal matrix composite, Journal of Minerals and Materials Characterization and Engineering 8 (06), 455-467 (2009).
  • [8] R.K. Singh, A. Telang, S. Das, The influence of abrasive size and applied load on abrasive wear of Al-Si-SiCp composite, Arab. J. Sci. Eng. (2021). DOI: https://doi.org/10.1007/s13369-021-06349-1
  • [9] K.C. Nayak, P.P. Date, Hot deformation flow behavior of powder metallurgy based Al-SiC and Al-Al2O3 composite in a single step and two-step uni-axial compression, Materials Characterization 151, 563-581 (2019).
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  • [14] R.K. Singh, A. Telang, S. Das, Abrasive wear response of Al-Si-SiCp composite: Effect of friction heat and friction coefficient,” nt. J. Mater. Res. 1-7 (2021). DOI: https://doi.org/10.1515/ijmr-2020-7869
  • [15] R.K. Singh, A. Telang, S. Das, Abrasive wear behaviour of as-cast and heat-treated Al-Si-SiCp composite, Int. J. Mater. Res. (formerly Z. Metallkd.) 109, 1-9 (2018). DOI: https://doi.org/10.1515/ijmr-2020-7869 10.3139/146.111727
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  • [20] T.P. Bharathesh, C.S. Ramesh, R. Keshavamurthy, S.M. Verma, Effect of Hot Forging on Mechanical Characteristics of Al6061-TiO2 Metal Matrix Composite, Materials Today: Proceedings 2 (4-5), 2005-2012 (2015).
  • [21] H.R. Ezatpour, S.A. Sajjadi, M.H. Sabzevar, A. Chaichi, G.R. Ebrahimi, Processing map and microstructure evaluation of AA6061/Al2O3 nanocomposite at different temperatures, Transactions of Nonferrous Metals Society of China 27 (6), 1248-1256 (2017).
  • [22] R. Srinivasan, B.S. Babu, M.M. Shufiyan, A.M. Thoufeeq, S.M. Sanjay, S.K. Varman, Experimental investigation on tribological behaviour of aluminium hybrid metal matrix composites processed through stir cum squeeze casting technique, Materials Today: Proceedings 27 (P2), 1756-1760 (2020).
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d5d48f93-a1cd-4c7a-952b-27cc378006c7
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