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RTV 10A silicone rubber composites have many applications in forming many medical products and one of the recent applications is for orthotic insoles. This is because the RTV silicon rubber has excellent flexibility, elasticity, and resistance against splitting. However, these mechanical properties still need improvement when applied in certain medical applications. One way to improve mechanical properties is by adding talc. The process of mixing silicon rubber with talc requires special techniques to prevent the formation of porosity that may lead to unexpected mechanical properties. This porosity occurs due to trapped air during the mixing process or pouring into molds. Efforts to eliminate this porosity include Vacuum Die Casting (VDC) techniques. This study presents the mechanical properties improvement of RTV 10A silicon rubber composite with the addition of using 30% talc. The objective is to achieve a more convenient orthotic insole to reduce the pain in human foot joints during walking due to planar stress. This study aims to reduce the porosity and minimize the trapped air by adding 30% talc into RTV 10A silicone rubber composite using VDC. In the experiment, the pressure variation was determined at -0.04 MPa, -0.06 MPa, -0.08 MPa, and -0.1 MPa through a mold size of 45 mm in diameter and thickness of 7 mm. Fluidity, density, porosity, and hardness were tested during the experiment. The results show that by decreasing vacuum pressure, the density and the hardness increase. This is because the size and distribution of porosity are decreased and more homogeny. Furthermore, it also produces higher fluidity. However, the porosity of the specimen after vacuum casting is not partially filled.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
12--22
Opis fizyczny
Bibliogr. 12 poz., fig., tab.
Twórcy
autor
- Department of Mechanical Engineering, Diponegoro University, Jl. Prof. Soedarto, Tembalang, Kec. Tembalang, Kota Semarang, Central Java 50275, Indonesia Indonesia
autor
- Faculty of Integrated Technologies, Universiti Brunei Darussalam, Integrated Sciences Building, Jalan Universiti, BE1410, Brunei
- Faculty of Mechanical Engineering, Opole University of Technology, ul. St, Stanisława Mikołajczyka 5, 45-271 Opole, Poland
autor
- Department of Mechanical Engineering, Diponegoro University, Jl. Prof. Soedarto, Tembalang, Kec. Tembalang, Kota Semarang, Central Java 50275, Indonesia Indonesia
autor
- Faculty of Mechanical Engineering, Opole University of Technology, ul. St, Stanisława Mikołajczyka 5, 45-271 Opole, Poland
autor
- Institute of Manufacturing Science, University of Miskolc, Miskolc, Egyetem út 1, 3515, Hungary
Bibliografia
- 1. Bont, M., Barry, C., Johnston, S. A review of liquid silicone rubber injection molding: Process variables and process modeling, Polymer Engineering and Science, 2021; 61: 331–347.
- 2. Dwi, B.W., Suprihanto, A., Kurdi, O. Study on mechanical properties of silicone rubber talc RTV 497-talc composite as shoe insole material fabricated by vacuum mixing technique. International Research Journal of Innovations in Engineering and Technology, 2023; 7(5): 246–249. https://doi.org/10.47001/IRJIET/2023.705031.
- 3. Episev, V., Galina, Y., Kristina, F. Individual silicone insole design and assessment of effectiveness. Minerva Ortopedica E Traumatologica, 2017; 69(3): 55–59.
- 4. Khalid, S., Saharawat, S. Comparing the effects of custom molded evazote insole with pre-fabricated silicone insoles on balance, functional strength and energy expenditure in patients with diabetic neuropathy, International Journal of Health Sciences and Research, 2022; 12(8): 45–49.
- 5. Al-Maamori, M.H. Saleh, N.A., Aysa, N.H. Study the mechanical properties of starch-silicone rubber composites using in prosthetic liners, International Journal of ChemTech Research, 2017; 10(2): 767–774.
- 6. Frizzo, J.A., Rigo, A., Soares, P.A., Geremias, R. Construction of Plastomer for The Analysis of Polypropylene Fluidity Under Different Temperatures and Use of Additives Technium, 2020; 2(7): 1–7.
- 7. Konjin, B.J., Sanderink O.B., Kruyt, N.P. Experimental Study of the Viscosity of Suspension: Effect of Solid Fraction, Particle Size and Suspending Liquid, Powder Technology, 2014; 266: 61–69.
- 8. Yang, H., Guo, Z.H., Yang, Fu, Z. Pu, Z., Xiong, S. Effect of vacuum on porosity and mechanical properties of high-pressure die-cast pure copper, China Foundry, 2019; 16(4). https://doi.org/10.1007/s41230-019-9036-3.
- 9. Bont, M., Barry, C., Johnston, S. A review of liquid silicone rubber injection molding: Process variables and process modeling, Polymer Engineering and Science 2021; 61, 331–347.
- 10. Jadhav, N.R., Paradkar, A.R., Salunkhe, N.H., Karade, R.S., Mane, G.G. Talc: a versatile pharmaceutical excipient, World J Pharm Pharm Sci, 2013; 2(6).
- 11. Lahiri, S., Ghanta, K.C. Slurry flow modelling by CFD, Chemical Industry and Chemical Engineering Quarterly, 2010; 16(4), https://doi.org/10.2298/ciceq091030031l.
- 12. Lapique, F., Redford, K. Curing effects on viscosity and mechanical properties of a commercial epoxy resin adhesive, Int J Adhes Adhes, 2002; 22(4), https://doi.org/10.1016/S0143-7496(02)00013-1.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d5750d3f-d842-442c-83d1-502d5fca2330