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The rapid, high increase in production costs and prices of mineral fertilizers leads to a reduction in their use by farmers, while fertilizer manufacturers consider the use of alternative raw materials and reducing the energy consumption of fertilizer production processes. Given these circumstances, special attention is warranted for suspension fertilizers. The manufacturing of suspension fertilizers is simplified and less energy intensive in comparison with solid fertilizers. This is achieved by omitting certain production stages such as granulation, drying, sifting, which usually contribute to more than half of the production costs. This paper presents the production procedure of suspension fertilizers tailored for cabbage cultivation, utilizing alternative raw materials such as sewage sludge ash and poultry litter ash. The final products are thoroughly characterized. The obtained fertilizers were rich in main nutrients (ranging from 23.38% to 30.60% NPK) as along with secondary nutrients and micronutrients. Moreover, they adhere to the stipulated standards concerning heavy metal content as outlined in the European Fertilizer Regulation. A distribution analysis has showed that suspension fertilizers contain nutrients in both liquid and solid phases. This arrangement facilitates their easy availability for plants and subsequent release upon dissolution in soil conditions. To assess process consistency, the production of the most promising fertilizer was upscaled. A preliminary technological and economic analysis was also conducted. The method of producing suspension fertilizers using alternative raw materials is a simple waste management solution offering nutrient recycling with the principles of circular economy. This approach not only encourages nutrient recycling but also curtails reliance on imported raw materials.
Czasopismo
Rocznik
Tom
Strony
38--49
Opis fizyczny
Bibliogr. 29 poz., tab., wykr.
Twórcy
autor
- Cracow University of Technology, Poland
autor
- Cracow University of Technology, Poland
autor
- Cracow University of Technology, Poland
autor
- Cracow University of Technology, Poland
Bibliografia
- 1. Biskupski, A., Zdunek, A., Malinowski, P. & Borowik, M. (2015). Utilization of industrial wastes in fertilizer industry, Chemik, 69, pp. 568-571.
- 2. Bogusz, P. (2022a). The Possibility of Using Waste Phosphates from the Production of Polyols for Fertilizing Purposes, Molecules, 27, 17 pp. 5632. DOI:10.3390/molecules27175632
- 3. Bogusz, P., Rusek, P. & Brodowska, M.S. (2022b). Suspension Fertilizers Based on waste Phosphates from the Production of Polyols, Molecules, 27, pp. 7916. DOI:10.3390/molecules27227916
- 4. Bogusz, P., Rusek, P. & Brodowska, M.S. (2021). Suspension Fertilizers: How to Reconcile Sustainable Fertilization and Environmental Protection, Agriculture, 11, 10, pp. 1008. DOI:10.3390/agriculture11101008
- 5. Coolong, T., Cassity-Duffey, K. & da Silva, A.L.B.R. (2022). Influence of Nitrogen Rate, Fertilizer Type, and Application Method on Cabbage Yield and Nutrient Concentrations, HortTechnology, 32, pp. 134-139. DOI:10.21273/HORTTECH04982-21
- 6. Das, D. & Mandal, M. (2015). Advanced Technology of Fertilizer Uses for Crop Production Advanced Technology of Fertilizer Uses for Crop Production. [In:] Sihna S, Pant K.K. & Bajpai, S. (eds) Fertilizer Technology-I Synthesis, 1st edn. Studium Press, LLC, USA, pp. 101-150.
- 7. EU (2019). Regulation (EU) 2019/1009 of the European Parliament and of the Council of 5 June 2019 laying down rules on the making available on the market of EU fertilizing products and amending Regulations (EC) No 1069/2009 and (EC) No 1107/2009 and repealing Regulation (EC) No 2003/2003. European Parliament and of the Council.
- 8. Górecki, H. & Hoffmann, J. (1995). Nawozy zawiesinowe-nowa generacja nawozów rolniczych i ogrodniczych, Przemysł Chemiczny, 74, pp. 87-90.
- 9. Graphical Research (2022). Fertilizer Market Size & Share | North America, Europe, & APAC Industry Forecasts 2028.
- 10. Hauck, D., Lohr, D., Meinken, E. & Schmidhalter, U. (2021). Plant availability of secondary phosphates depending on pH in a peat-based growing medium, Acta Horticulturae, 1305, pp. 437-442. DOI:10.17660/ActaHortic.2021.1305.57
- 11. Jones, K. & Nti, F. (2022). Impacts and Repercussions of Price Increases on the Global Fertilizer Market, USDA Foreign Agricultural Service.
- 12. Kebrom, T.H., Woldesenbet, S., Bayabil, H.K., Garcia, M., Gao, M., Ampim, P., Awal, R. & Fares, A. (2019). Evaluation of phytotoxicity of three organic amendments to collard greens using the seed germination bioassay, Environ. Sci. Pollut. Res., 26, pp. 5454–5462. DOI:10.1007/s11356-018-3928-4
- 13. Kominko, H., Gorazda, K., Wzorek, Z. & Wojtas, K. (2018). Sustainable Management of Sewage Sludge for the Production of Organo-Mineral Fertilizers, Waste Biomass Valor, 9, 10, pp. 1817-1826. DOI:10.1007/s12649-017-9942-9
- 14. Kominko, H., Gorazda, K. & Wzorek, Z. (2021). Formulation and evaluation of organo-mineral fertilizers based on sewage sludge optimized for maize and sunflower crops, Waste Manage, 136, pp. 57-66. DOI:10.1016/j.wasman.2021.09.040
- 15. Luyckx, L. & Van Caneghem, J. (2021). Recovery of phosphorus from sewage sludge ash: Influence of incineration temperature on ash mineralogy and related phosphorus and heavy metal extraction, Journal of Environmental Chemical Engineering, 9, 6, pp. 106471. DOI:10.1016/j.jece.2021.106471
- 16. Malinowski, P., Olech, M., Sas, J., Wantuch, W., Biskupski, A., Urbańczyk, L., Borowik, M. & Kotowicz, J. (2010). Production of compound mineral fertilizers as a method of utilization of waste products in chemical company Alwernia S.A., PJCT, 12, pp. 6-9. DOI:10.2478/v10026-010-0024-z
- 17. Melia, P.M., Cundy, A.B., Sohi, S.P., Hooda, P.S. & Busquets, R. (2017). Trends in the re-covery of phosphorus in bioavailable forms from wastewater, Chemosphere, 186, pp. 381–395. DOI:10.1016/j.chemosphere.2017.07.089
- 18. Meng, X., Huang, Q., Xu, J., Gao, H. & Yan, J. (2019). A review of phosphorus recovery from different thermal treatment products of sewage sludge, Waste Dispos. Sustain. Energy, 1, pp. 99-115. DOI:10.1007/s42768-019-00007-x
- 19. Mikła, D., Hoffmann, K. & Hoffmann, J. (2007). Production of suspension fertilizers as a potential way of managing industrial waste, PJCT, 9, pp. 9-11. DOI:10.2478/v10026-007-0043-6
- 20. Müller-Stöver, D., Thompson, R., Lu, C., Thomsen, T.P., Glæsner, N. & Bruun, S. (2021). Increasing plant phosphorus availability in thermally treated sewage sludge by post-process oxidation and particle size management, Waste Manage, 120, pp. 716-724. DOI:10.1016/j.wasman.2020.10.034
- 21. Raymond, N.S., Müller Stöver, D., Richardson, A.E., Nielsen, H.H. & Stoumann Jensen, L. (2019). Biotic strategies to increase plant availability of sewage sludge ash phosphorus, J. Plant Nutr. Soil Sci, 182, pp. 175-186. DOI:10.1002/jpln.201800154
- 22. Rene, E.R., Ge, J., Kumar, G., Singh, R.P. & Varjani, S. (2020). Resource recovery from wastewater, solid waste, and waste gas: engineering and management aspects, Environmental Science and Pollution Research, 27, pp. 17435-17437. DOI:10.1007/s11356-020-08802-4
- 23. Rolewicz, M., Rusek, P., Mikos-Szymańska, M., Cichy, B. & Dawidowicz, M. (2016). Obtaining of Suspension Fertilizers from Incinerated Sewage Sludge Ashes (ISSA) by a Method of Solubilization of Phosphorus Compounds by Bacillus megaterium Bacteria, Waste Biomass Valoris, 7, pp. 871-877. DOI:10.1007/s12649-016-9618-x
- 24. Rusek, P., Biskupski, A. & Borowik, M. (2009a). Studies on manufacturing suspension ferilizers on the basis of waste phosphates from polyether production, Przemysl Chemiczny, 88, pp. 563-564.
- 25. Rusek, P., Biskupski, A., Borowik, M. & Hoffmann, J. (2009b). Development of the technology for manufacturing suspension fertilizers, Przemysl Chemiczny, 88, pp. 1332-1335.
- 26. Smol, M., Kulczycka, J., Lelek. Ł., Gorazda, K. & Wzorek, Z., (2020). Life Cycle Assessment (LCA) of the integrated technology for the phosphorus recovery from sewage sludge ash (SSA) and fertilizers production, Arch. Environ. Protect., 46, 2, pp. 42-52. DOI:10.24425/aep.2020.133473
- 27. Triratanaprapunta, P., Osotsapar, Y., Sethpakdee, R. & Amkha, S. (2014). The physical property changes during storage of 25-7-7 analysis grade of suspension fertilizer processed by Luxen's method, Modern Applied Science, 8, pp. 61-69. DOI:10.5539/mas.v8n6p61
- 28. Zalewski, A. & Piwowar, A. (2018). The global market of mineral fertilizers, including changes in the prices of raw materials and direct energy carriers. Instytut Ekonomiki Rolnictwa i Gospodarki Żywnościowej - Państwowy Instytut Badawczy, Warszawa. (in Polish). DOI:10.22004/ag.econ.164832
- 29. Zhou, X., Xu, D., Yan, Z., Zhang, Z. & Wang, X. (2022). Production of new fertilizers by combining distiller's grains waste and wet-process phosphoric acid: Synthesis, characterization, mechanisms and application, Journal of Cleaner Production, 367, pp. 133081. DOI:10.1016/j.jclepro.2022.133081
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d4cf1242-6470-42b0-94c3-f2209d8a7512