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Sintered steels intended for fabrication of metal-diamond composites

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Języki publikacji
EN
Abstrakty
EN
The main objective of the present work was to determine a high-alloy Cu-Sn-Ni steel powder preparation conditions and as-consolidated properties of the material in view of its application as a matrix in metal-bonded diamond tools. A mixture of three commercial powders was subjected to ball milling for 30, 60 and 120 hours and then consolidated by the hot-press route. The sintered specimens were tested for density, hardness and oxygen content, and subjected to static tensile test, dilatometric measurements and microstructural observations. The results obtained indicate that the tested material shows relatively high density, hardness and mechanical strength and thus lends itself to manufacturing of diamond-impregnated tool components used for processing of natural stone and ceramics.
Twórcy
  • Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, al. Tysiąclecia Państwa Polskiego 7, Kielce, Poland
  • Faculty of Metals Engineering and Industrial Computer Science, AGH - University of Krakow, al. Mickiewicza 30, 30-059 Krakow, Poland
Bibliografia
  • 1. Konstanty, J, The materials science of stone sawing. Industrial Diamond Review 1991; 542: 27.
  • 2. Konstanty, J, Cobalt as a matrix in diamond impregnated tools for stone sawing applications, 2nd Edition. AGH Uczelniane Wydawnictwa Naukowo-Dydaktyczne, Krakow 2003.
  • 3. Konstanty, J, Powder Metallurgy Diamond Tools, Elsevier, Oxford 2005.
  • 4. Borowiecka-Jamrozek, J, Engineering Structure and Properties of Materials Used as a Matrix in Diamond Impregnated Tools, Archives of Metallurgy and Materials 2013; 58(1): 5–8.
  • 5. Konstanty, J, Hard tooling. Cobalt is a diamond’s best friend, Cobalt News 1993; 2: 3.
  • 6. Konstanty, J, Cobalt and Diamond Tooling, Proc. Cobalt Conference, Hong Kong, 23–24 April 1997.
  • 7. Vliegen, J, Mishra, P, Kamphuis B-J, The use of fine cobalt powders in bonding applications, Proc. The Cobalt Conference, Hong-Kong, November 19–20, 2003.
  • 8. Konstanty, J, Tyrała, D, Radziszewska, A, Iron-Base Materials Manufactured from Premixed Powders by the Hot Press Process, Archives of Metallurgy and Materials, 2009; 54: 1051–1058.
  • 9. Barbosa, AP, et al. Structure, microstructure and mechanical properties of PM Fe–Cu–Co alloys, Mater Des 2010; 31: 522–526.
  • 10. Konstanty, J, Stephenson, TF, Tyrala, D, Novel Fe-Ni-Cu-Sn matrix materials for the manufacture of diamond-impregnated tools, Diamond Tooling Journal, 2011; 2: 26–29.
  • 11. Romanski, A, Konstanty, J, Ball-milled Fe-Ni and Fe-Mn matrix powders for sintered diamond tools, Archives of Metallurgy and Materials, 2014; 59: 189–193.
  • 12. Konstanty, J, New highly sinterable iron-base powders for diamond wire beads, Diamante Applicazioni & Tecnologia, 21 2015; 82: 18–19.
  • 13. Oliveira, FAC, Anjinho, CA, PM materials selection: The Key for Improved Performance of Diamond Tools, Metal Powder Report 2017; 72: 339–344.
  • 14. Konstanty, JS, Baczek, E, Romanski, A, Tyrala, D, Wear-resistant iron-based Mn-Cu-Sn matrix for sintered diamond tools, Powder Metallurgy, 2018; 61: 43–49.
  • 15. Borowiecka-Jamrozek, J, Konstanty, J, Lachowski, J, The application of a ball-milled Fe-Cu-Ni powder mixture to fabricate sintered diamond tools. Archives of Foundry Engineering, 2018; 18: 5–8.
  • 16. Konstanty, J, Tyrala, D, Easily Sinterable Low-Alloy Steel Powders for P/M Diamond Tools, Metals, 2021; 11(8): 1204.
  • 17. Mechnik, VG, et.al., A study of the microstructure of Fe-Cu-Ni-Sn and Fe-Cu-Ni-Sn-VN metal matrix for diamond-containing composites, Mater Charact 2018; 146: 209–216.
  • 18. Mechnik, VG, et al., Influence of diamond–matrix transition zone structure on mechanical properties and wear of sintered diamond-containing composites based on Fe–Cu–Ni–Sn matrix with varying CrB2 content, Int J Refract Hard Met 2021; 100.
  • 19. Konstanty, J, de Chalus PA, Diamond Tooling. Stone Cutting, Cobalt News 1996; 4: 12.
  • 20. Romanski, A, Lachowski, J, Konstanty, J, Diamond retention capacity: evaluation of stress field generated in a matrix by a diamond crystal, Industrial Diamond Review 2006; 3: 43–45.
  • 21. Borowiecka-Jamrozek J, Lachowski J, Modelling of retention of a diamond particle in matrices based on Fe and Cu, Procedia Engineering, 2017; 177: 289–296.
  • 22. Borowiecka-Jamrozek J, Lachowski J, A Thermomechanical Model of Retention of a Diamond Particle in Matrices Based on Fe, Defect and Diffusion Forum 2020; 405: 48–53.
  • 23. Zaitsev, AA, et al., Development and application of the Cu–Ni–Fe–Sn based dispersion-hardened bond for cutting tools of superhard materials, J Superhard Mater 2012; 34: 270–280.
  • 24. Mechnyk, VA, Diamond–Fe–Cu–Ni–Sn composite materials with predictable stable characteristics, Mater Sci 2013; 48: 591–600.
  • 25. Sidorenko, DA, et al., Interaction of diamond grains with nanosized alloying agents in metal–matrix composites as studied by Raman spectroscopy, Diam Relat Mater 2013; 38: 59–62.
  • 26. Mechnik, VA, Production of diamond−(Fe−Cu−Ni−Sn) composites with high wear resistance, Powder Metall Met Ceram 2014; 52: 577–587.
  • 27. Mechnik, VA, Effect of hot recompaction parameters on the structure and properties of diamond–(Fe–Cu–Ni–Sn–CrB2) composites, Powder Metall Met Ceram 2014; 52: 709–721.
  • 28. Gevorkyan, et al., Peculiarities of obtaining diamond–(Fe–Cu–Ni–Sn) hot pressing, Funct Mater 2017; 24: 31–45.
  • 29. ISO 3923-2:1981; Metallic powders - Determination of apparent density - Part 2: Scott volumeter method.
  • 30. ISO 3953:2011; Metallic powders - Determination of tap density.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d421d581-1bb7-4f5e-9400-bcd677416046
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