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This paper presents an investigation of electroless nickel plating on PerFactory TM rapid prototype model built on PerFactoryTM R05 material. PerFactory TM R05 is acrylic based photo sensitive resin. It is a popular material in rapid prototyping using PerFactory TM method which employs addictive manufacturing technique to build prototypes for visual inspection, assembly etc. Metallization of such a prototype can extend the application envelop of the rapid prototyping technique as they can be used in many functional applications. Unlike the electroless nickel plating on metal substrate, the process on acrylic resin substrate is not auto-catalytic. Hence, etching and activation are necessary for initiating the process. The final coating is then investigated using scanning electron microscope (SEM) together with energy dispersive spectroscopy (EDS) and x-ray diffraction (XRD) analysis to identify the morphology and structure of the coating. The SEM & EDS analysis on surface and chemical composition of model surface after each preliminary surface treatment are also presented. Finally the layer is tested on Vickers micro hardness tester.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
782--789
Opis fizyczny
Bibliogr. 19 poz., rys., tab.
Twórcy
autor
- Faculty of Science and Engineering, University of Waikato, Hamilton, New Zealand
autor
- Faculty of Science and Engineering, University of Waikato, Hamilton, New Zealand
autor
- Faculty of Science and Engineering, University of Waikato, Hamilton, New Zealand
Bibliografia
- [1] R.E. Williams, S.N. Komaragiri, V. L. Melton, R.R. Bishu, Investigation of the effect of various build methods on the performance of rapid prototyping (Stereolithography), Journal of Material Processing Technology 61 (1996) 173-178.
- [2] P.F. Jacobs, Rapid prototyping and manufacturing: fundamentals of stereolithography, Society of Manufacturing Engineering, Dearborn, 1992.
- [3] D.E. Karalekas, Study of mechanical property of nonwoven fibre mat reinforced photopolymer used in rapid prototyping, Materials and Design 24 (2003) 665-670.
- [4] L. Lu, Y.S. Choo, T. Miyazawa, Characteristics of photo polymeric material used in rapid prototypes, Mechanical properties in the green state, Journal of Material Processing Technology 67 (1997) 41-45.
- [5] D. Karalekas, K. Ntoniou, Composite rapid prototype: overcoming the drawback of poor mechanical properties, Journal of Materials Processing Technology 153-154 (2004) 526-530.
- [6] L. Libo, A. Maozhong, Electroless nickel-phosphorus plating on SiCp/Al composite from acid bath with nickel activation, Journal of Alloys and Compounds 461 (2008) 85-91.
- [7] A. Malecki, A.M. Ilnicka, Electroless nickel plating from acid bath, Surface and Coating Technology 123 (2000) 72-77.
- [8] X. Yin, L. Hong, B.H. Chen, T.M. Ko, Modelling the stability of electroless plating bath - diffusion of nickel colloidal particle from the plating frontier, Journal of Colloid and Interface Science 262 (2003) 89-96.
- [9] Q. Zhang, M. Wu, W. Zhao, Electroless nickel plating on hollow glass microsphere, Surface and Coatings Technology 192 (2005) 213-219.
- [10] Y. Xianghua, H. Wang, Z. Yang, P. Yin, X. Xin, XPS and AES investigation of two electroless composite coating, Applied Surface Science 158 (2000) 335-339.
- [11] X. Tang, C. Bi, C. Han, B. Zhang, A new palladium free surface activation process for Ni electroless plating on ABS plastic, Material Letters 63 (2009) 840-842.
- [12] H. Adachi, K. Taki, S. Nagamine, A. Yusa, M. Ohshima, Supercritical carbon dioxide assisted electroless plating on thermoplastic polymers, The Journal of Supercritical Fluids 49 (2009) 265-270.
- [13] Q. Zhang, M. Wu, W. Zhao, Electroless nickel plating on hollow glass microspheres, Surface Coating and Technology 192 (2005) 213-219.
- [14] S. Furukawa, M. Mehregany, Electroless plating of nickel on silicon for fabrication of high-aspect-ratio microstructures, Sensor and Actuators 56 (1996) 261-266.
- [15] http:/www.envisiontec.de, accessed on 10.08.2011.
- [16] G. Alexandre, T. Berthelot, P. Viel, A. Mesnage, P. Jegou, F. Nekelson, S. Palacin, ABS polymer electroless plating through a one-step poly acrylic acid covalent grafting, Applied Materials and Interfaces 2/4 (2010) 1177-1183.
- [17] J.N. Balaraja, K.S. Rajam, Electroless deposition and characterization of high phosphorous Ni-P-Si3N4 composite coatings, International Journal of Electrochemical Science 2 (2007) 747-761.
- [18] B. Bozzini, C. Martini, P.L. Cavallotti, E. Lanzoni, Relationships among crystallographic structure, mechanical properties and teratology behaviour of electroless Ni-P (9%)/B4C films, Wear 225-229 (1999) 806-813.
- [19] S.M. Chung, A.U.J. Yap, Effect of surface finish on indentation modulus and hardness of dental composite restorative, Dental Material 21 (2005) 1008-1016.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d41413ff-c06e-45fe-8308-93bc87a13077