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Analyses of roughness, forces and wear in turning gray cast iron

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Purpose of this research was to analyze the surface roughness, cutting tool forces and tool wear in machining casted gray iron. Design/methodology/approach: The methodology adopted was turning process from other machining process. The turning is the widely employed manufacturing process. The tests were conducted by designing various cutting speed, feed and a constant depth of cut. In turning casted gray iron, flank wear, crater wear and built up edge are the common phenomenon. Findings: from the tests were the formation of flank wear, crater wear while machining the casted gray iron. Further research is possible in the direction measuring the residual stresses and the vibration of the cutting tool. Research limitations/implications: There are some limitations in carrying the tests namely vibration of the tool, tool wear and length of work piece. The constraint in measuring depth of crater wear was due to non availability of technology devices and equipments. However, the length of crater wear was measured for analyzes. Originality/value: The value of the work lies in the utility of the results obtained to researchers and users of the casted gray iron material for their components.
Rocznik
Strony
401--404
Opis fizyczny
Bibliogr. 13 poz., rys., tab., wykr.
Twórcy
  • Faculty of Mechanical and Manufacturing, Kolej Universiti Teknologi Tun Hussein Onn, 86400, Parit Raja, Batu Pahat, Johor, Malaysia
autor
  • Faculty of Mechanical and Manufacturing, Kolej Universiti Teknologi Tun Hussein Onn, 86400, Parit Raja, Batu Pahat, Johor, Malaysia
Bibliografia
  • [1] D.K.A Benedicts, A short course in cast iron turning, Machining Engineering, Volume 119, No. 3, Sep.1997, pp. 48-54.
  • [2] C. Wick. Machining with PCBN tools, Journal of manufacturing Engineering, July 1988, pp. 73-78
  • [3] G. Chryssolouris, Turning of Hardened steels using CBN Tools, Journal of Applied Metal working, Vol. 2. 1982 pp. 100-106.
  • [4] W. Konig , R. Komanduri , H.K. Tonshoff and G. Ackershoot, Machining of Hard materials, Annals of CIRP, Vol. 33, No. 2, 1984, pp. 417-427.
  • [5] N. Narutaki, and Y. Yamane, Tool wear and cutting Temperatures of CBN Tools in Machining of Hardened steels, Annals of CIRP, Vol. 28, 1979, pp. 23-28.
  • [6] C. Bruni, A. Forcellese, F. Gabrielli, M. Simoncini, Effect of the lubrication - cooling technique, insert technology and machine bed material on the work part surface finish and tool wear in finish turning of AISI 420 B, International Journal of Machine tools and Manufacture, Sept .2005.
  • [7] A.M. De Souza Jr, W. F. Sales, S. C. Santos, A. R. Machado, Performance of single Si3N4 and mixed Si3N4 + PCBN wiper cutting tools applied to high speed face milling cast iron, Intl. Journal of Machine tools and Manufacture, 45(2005) 335- 344.
  • [8] E.O. Ezugwu and S.H. Tang, .Surface abuse when machining cast iron (G17) and nickel base super alloy (Inconel 718) with ceramic tools, Journal of Materials Processing Technology, Vol. 55, Issue 2, 15, November 1995, pages 63-69.
  • [9] Shintani K, Kato H, Sugita H, and Suzuki N, Wear Mechanism of PCBN in high speed machining cast iron, Journal of the Japan Society of Precision Engineering, Vol. 64, No.2, 1998.
  • [10] Ulvi Seker and Hasan Hasirci, Evaluation of machinability of austempered ductile iron in terms of cutting forces and surface quality, Journal of Materials Processing Technology, Vol. 173, Issue 3, 20 April 2006, pages 260-268.
  • [11] H.T. McAdams, P. Rosenthal, Forces on a worn cutting tool, Journal of Engineering for Industry, Transactions of the ASME, Nov. 1961, pp. 505-512.
  • [12] M. Gastel, C. Konetschny, U. Reuter, C. Fasel, H. Schulz, R. Riedel, and H.M, Ortner, Investigation of the wear mechanism of cubic boron nitride tools used for the machining of compacted graphite iron and cast iron, International of Journal of Refractory Metals and Hard Materials, Vol. 18, Issue 6, 2000, pages 287-296.
  • [13] Z.A. Zoya and R. Krishnamurthy, The performance of CBN tools in the machining of titanium alloys, Journal of Materials Technology, Elsevier Science S.A.2000: 100:80-86.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d3d4a0d5-a7dc-4cb0-86fb-3f3c2079ac30
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