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Improved machining performance through turn-milling

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
As a multi-axis metal cutting operation, turn-milling has the combined characteristics of conventional turning and milling operations involving rotating workpiece and milling tool with linear feed motion in the workpiece axis direction. Although turn-milling offers many advantages in machining complex and hard-to-cut materials due to its flexible kinematics, the process presents specific challenges. The main objective of this paper is to present an overview of turn-milling operations from different perspectives. In this regard, first, the advantages of turn-milling in terms of tool life are presented. An analytical approach is given based on process kinematics to achieve better surface quality and productivity simultaneously. Additionally, the uncut chip geometry and the cutting force models are presented with experimental verification.
Słowa kluczowe
Rocznik
Strony
5--17
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
  • Faculty of Engineering and Natural Sciences, Sabanci University, Manufacturing Research Laboratory, Istanbul, Turkey
autor
  • Faculty of Engineering and Natural Sciences, Sabanci University, Manufacturing Research Laboratory, Istanbul, Turkey
Bibliografia
  • [1] KARAGÜZEL U., UYSAL E., BUDAK E., BAKKAL M., 2015, Analytical Modeling of Turn-Milling Process Geometry, Kinematics and Mechanics, Int. J. Mach. Tools Manuf., 91, 24–33.
  • [2] NGUYEN T.-L., HOANG L., 2021, Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves, Journal of Machine Engineering, 21/3, 101–109.
  • [3] PHAM V.B., THIEN N.V., DUY T.N., NGUYEN D.K., TIEN D.H., 2022, Parametric Model Analysis, Geometrical Characteristics and Tool Trajectories to Surface Roughness when Machining the Cycloid Screw by a Five-Axis Milling Machine, Journal of Machine Engineering, https://doi.org/10.36897/jme/147636.
  • [4] SCHULZ H., SPUR G., 1990, High Speed Turn-Milling – A New Precision Manufacturing Technology for the Machining of Rotationally Symmetrical Workpieces, CIRP Ann. Technol., 39, 107–109.
  • [5] CHOUDHURY S.K., BAJPAI J.B., 2005, Investigation in Orthogonal Turn-Milling Towards Better Surface Finish, J. Mater. Process. Technol., 170, 487–493.
  • [6] KOPAC J., POGACNIK M., 1997, Theory and Practice of Achieving Quality Surface in Turn Milling, Int. J. Mach. Tools Manuf., 37, 709–715, https://doi.org/10.1016/S0890-6955(95)00026-7.
  • [7] SAVAS V., OZAY C., 2007, Analysis of the Surface Roughness of Tangential Turn-Milling for machining with end milling cutter, J. Mater. Process. Technol., 186, 279–283.
  • [8] ZHU L., LI H., WANG W., 2013, Research on Rotary Surface Topography by Orthogonal Turn-Milling, Int. J. Adv. Manuf. Technol., 69, 2279–2292.
  • [9] ZHU L., JIANG Z., SHI J., JIN C., 2015, An Overview of Turn-Milling Technology, Int. J. Adv. Manuf. Technol., 81, 493–505.
  • [10] CRICHIGNO J.M., 2012, Filho, Prediction of Cutting Forces In Mill Turning Through Process Simulation Using a Five-Axis Machining Center, Int. J. Adv. Manuf. Technol., 58, 71–80.
  • [11] COMAK A., ALTINTAS Y., 2017, Mechanics of Turn-Milling Operations, Int. J. Mach. Tools Manuf., 121, 2–9.
  • [12] http://www.malinc.com, MACHpro–The VirtualMachiningSystemin, (2011).
  • [13] OTALORA-ORTEGA H., OSORO P.A., ARRIOLA P.J.A., 2019, Analytical modeling of the uncut chip geometry to predict cutting forces in orthogonal centric turn-milling operations, Int. J. Mach. Tools Manuf., 144, 103428.
  • [14] BERENJI K.R., KARA M.E., BUDAK E., 2018, Investigating High Productivity Conditions for Turn-Milling in Comparison to Conventional Turning, Procedia CIRP, 77, 259–262.
  • [15] KARAGUZEU l., OLGUN U., UYSAL E., BUDAK E., BAKKAL M., 2015, Increasing Tool Life in Machining of Difficult-to-Cut Materials Using Nonconventional Turning Processes, Int. J. Adv. Manuf. Technol., 77, 1993– 2004, https://doi.org/10.1007/s00170-014-6588-7.
  • [16] KARAGUZEL U., UYSAL E., BUDAK E., BAKKAL M., 2016, Effects of Tool Axis Offset in Turn-Milling Process, J. Mater. Process. Technol., 231, 239–247.
  • [17] BERENJI K.R., KARAGÜZEL U., ÖZLÜ E., BUDAK E., 2019, Effects of Turn-Milling Conditions on Chip Formation and Surface Finish, CIRP Annals, 68/1, 113–116.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d1df3c2a-f60d-4978-b03f-c82c678179c3
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