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Investigation of structural and mechanical properties of Al-Al2O3-SiC-WS2 hybrid composites fabricated by powder metallurgy

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The present study focuses on the fabrication and characterization of novel hybrid Al matrix composites with a combination of two ceramic reinforcements, i.e. Al2O3, SiC and one solid lubricant, i.e. WS2. This hybrid composite was fabricated by means of the powder metallurgy process. The impact of the hybrid combination of reinforcements in different wt.% on the properties of the hybrid composites was studied. The density of the composites increases from 2.689 to 2.796 g/cm3 with an increase in wt.% of WS2. Uniform distribution of the reinforcing particles in the matrix phase was determined by SEM. The results of, for instance, density measurements and microstructural analysis indicate significant improvement in the physical and mechanical properties with the increase in the wt.% of WS2. The microhardness of the as-fabricated composites rises from 98 HV to 119.7 HV with the increase in the wt.% of WS2 from 0 to 6 wt.%. The novel combination of Al with SiC, Al2O3 and WS2 can be used to create a suitable and sustainable hybrid metal matrix composite for the automotive industry as a replacement for single ceramic and single solid lubricant composites.
Rocznik
Strony
50--55
Opis fizyczny
Bibliogr. 33 poz., rys., tab.
Twórcy
  • Department of Mechanical Engineering, Institute of Technical Education and Research, Siksha O Anusandhan (Deemed to be University) Bhubaneswar, Odisha-751030, India
  • Department of Mechanical Engineering, Institute of Technical Education and Research, Siksha O Anusandhan (Deemed to be University) Bhubaneswar, Odisha-751030, India
Bibliografia
  • [1] Rana V., Kumar H., Kumar A., Fabrication of hybrid metal matrix composites (HMMCs) – A review of comprehensive research studies, Materials Today: Proceedings 2022.
  • [2] Wozniak J., Kostecki M., Cygan T., Buczek M. Olszyna A., Self-lubricating aluminium matrix composites reinforced with 2D crystals, Composites Part B: Engineering 2017, 111, 1-9.
  • [3] Rajesh A.M., Kaleemulla M., Doddamani S., Bharath K.N., Material characterization of SiC and Al2O3 reinforced hybrid aluminium metal matrix composites on wear behaviour, Advanced Composites Letters 2019, 28, 0963693519856356.
  • [4] Omrani E., Afsaneh D.M., Pradeep L.M., Pradeep K.R., Influences of graphite reinforcement on the tribological properties of self-lubricating aluminium matrix composites for green tribology, sustainability, and energy efficiency – a review, The International Journal of Advanced Manufacturing Technology 2016, 83 (1-4), 325-346.
  • [5] Ravishankar B., Nayak S.K., Kader M.A., Hybrid composites for automotive applications – A review, Journal of Reinforced Plastics and Composites 2019, 38(18), 835-845.
  • [6] Kant S., Verma A.S., Stir casting process in particulate aluminium metal matrix composite: a review, International Journal of Mechanics and Solids 2017, 9(1), 61-69.
  • [7] Sahoo S., Self-lubricating composites with 2D materials as reinforcement: A new perspective, Reinf. Plast. 2021, 65(2), 101-103.
  • [8] Mistry J.M., Gohil P.P., An overview of diversified reinforcement on aluminium metal matrix composites: Tribological aspects, Proceedings of the Institution of Mechanical Engineers, Part J, Journal of Engineering Tribology 2017, 231(3), 399-421.
  • [9] Niste V.B., Ratoi M., Tanaka H., Xu F., Zhu Y., Sugimura J., Self-lubricating Al-WS2 composites for efficient and greener tribological parts, Scientific Reports 2017, 7(1), 1-14.
  • [10] Tosun G., Kurt M., The porosity, microstructure, and hardness of Al-Mg composites reinforced with microparticle SiC/Al2O3 were produced using powder metallurgy, Composites Part B, Engineering 2019, 174, 106965.
  • [11] Wu C., Ma K., Wu J., Fang P., Luo G., Chen F., Shen Q., Zhang L., Schoenung J.M., Lavernia E.J., Influence of particle size and spatial distribution of B4C reinforcement on the microstructure and mechanical behaviour of precipitation-strengthened Al alloy matrix composites, Materials Science and Engineering: A 2016, 675, 421-430.
  • [12] Singh J., Chauhan A., Characterization of hybrid aluminium matrix composites for advanced applications – A review, Journal of Materials Research and Technology 2016, 5(2), 159-169.
  • [13] Kumar C.R., Malarvannan R.R.R., JaiGanesh V., Role of SiC on mechanical, tribological and thermal expansion characteristics of B4C/Talc-reinforced Al-6061 hybrid composite, Silicon 2020, 12(6), 1491-1500.
  • [14] Kaushik N.C., Rao R.N., Effect of applied load and grit size on wear coefficients of Al 6082-SiC-Gr hybrid composites under two-body abrasion, Tribology International 2016, 103, 298-308.
  • [15] Sahoo S, Samal S, Bhoi B., Fabrication and characterizationof novel Al-SiC-hBN self-lubricating hybrid composites, Materials Today Communications 2020, 25, 101402.
  • [16] Rahimian M., Parvin N., Ehsani N., The effect of production parameters on microstructure and wear resistance of powder metallurgy Al-Al2O3 composite, Materials and Design 2011, 32, 1031-1038.
  • [17] Umasankar V., Experimental evaluation of the influence of processing parameters on the mechanical properties of SiC particle reinforced AA6061 aluminium alloy matrix composite by powder processing, Journal of Alloys and Compounds 2014, 582, 380-386.
  • [18] Singh N., Haq M.I.U., Raina A., Anand A., Kumar V., Sharma S.M., Synthesis and tribological investigation of Al-SiC based nanohybrid composite, Alexandria Engineering Journal 2018, 57, 1323-1330.
  • [19] Cairn E., Ayyagari A., McCoy C., Berkebile S., Berman D., Aouadi S.M., Voevodin A.A., Tribological behaviour of molybdenum disulfide and tungsten disulfide sprayed coatings in low viscosity hydrocarbon environments, Tribology International 2023, 179, 108206.
  • [20] Kang X., Sun Y., Zhang L., Self-lubricating and high wear resistance mechanism of silver matrix self-lubricating nanocomposite in high vacuum, Vacuum 2020, 182, 109768.
  • [21] Sangaravadivel P., Sudarvannan V., Gukan R., Pradeep A.D., Investigation of mechanical properties on AA7075 matrix composites reinforced with tungsten disulfide particles, Materials Today: Proceedings, 2021, 45, 7959-7964.
  • [22] Huang S.J., Peng W.Y., Visic B., Zak A., Al alloy metal matrix composites reinforced by WS2 inorganic nanomaterials, Materials Science and Engineering A, 2018, 709, 290-300.
  • [23] Essa F.A., Zhang Q., Huang X., Investigation of the effects of mixtures of WS2 and ZnO solid lubricants on the sliding friction and wear of M50 steel against silicon nitride at elevated temperatures, Wear 2017, 374,128-141.
  • [24] Zhu J, Zeng Q, Yan C., He W. WS2 nanopowders as high-temperature lubricants: an experimental and theoretical study, ACS Applied Nano Materials 2019, 2(9), 5604-5613.
  • [25] Al-Samarai R.A., Mahmood A.S., Ahmed O.M., Influence of WS2 nanoparticles lubricants on physical characteristics of wrought aluminium alloys, Iraqi Journal of Science 2019, 1240-1250.
  • [26] Sun Y., Wu J., Zhang L., Fabrication of Ag-WS2 composites with preferentially oriented WS2 and its anisotropic tribology behaviour, Materials Letters 2020, 260, 126975.
  • [27] Joseph S., Mohan J., Lakshmy S., Thomas S., Chakraborty B., Thomas S., Kalarikkal N., A review of the synthesis, properties, and applications of 2D transition metal dichalcogenides and their heterostructures, Materials Chemistry and Physics 2023, 127332.
  • [28] Biswal S.R., Sahoo S., Fabrication of WS2 dispersed al-based hybrid composites processed by powder metallurgy: effect of compaction pressure and sintering temperature, Journal of Inorganic and Organometallic Polymers and Materials 2020, 30, 2971-2978.
  • [29] Biswal S.R., Sahoo T., Sahoo S., Prediction of grain boundary of a composite microstructure using digital image processing: A comparative study, Materials Today: Proceedings 2021, 41(2), 357-362.
  • [30] Ahmadi A., Toroghinejad M.R., Najafizadeh A., Evaluation of microstructure and mechanical properties of Al/Al2O3/SiC hybrid composite fabricated by accumulative roll bonding process, Materials and Design 2014, 5, 13-19.
  • [31] Radhika N., Balaji T.V., Palaniappan S., Studies on mechanical properties and tribological behaviour of LM25/SiC/Al2O3 composites, Journal of Engineering Science and technology 2015, 10(2), 134-144.
  • [32] Biswal S.R., Sahoo S., Structural and mechanical properties of a novel Al-Al2O3-WS2 hybrid composites, Materials Letters 2022, 307, 131017.
  • [33] Biswal S.R., Sahoo S., A comparative analysis on physical and mechanical properties of aluminum composites with Al2O3 and WS2 reinforcement, In: Pradhan P., Pattanayak B., Das H.C., Mahanta P. (eds), Recent Advances in Mechanical Engineering, Lecture Notes in Mechanical Engineering, Springer, Singapore 2023.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d118739b-43ca-4ef0-a776-0d2647dc6c10
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