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Optimization of assembly devices of automated workplaces using the TRIZ methodology

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The presented article familiarizes the reader with optimizing the workplaces of ultrasonic welding machines. The essential part of the article deals with prototypes, the construction of which does not meet the requirements for production, economy, and functionality. The experimental analysis runs pointed out shortcomings and inaccuracies. The developer's team used one of the well-known optimization and design methods to solve this issue. It is the TRIZ method (Creating and solving creative assignments). The mentioned method combines two powerful tools into one whole. Specifically, it is the Function and Cost Analysis (FNA) and the algorithm for solving creative assignments (ARIZ). The manuscript describes the use of the method for a more straightforward solution to problematic parts of the structure. The result of the optimization process is a new, improved structure whose properties were confirmed in terms of stiffness by simulation in the ANSYS Workbench program. The applications of optimized parts will also be used in other similar devices. The research will follow up with the design of a new series of ultrasonic welding machines in the future.
Rocznik
Strony
231--240
Opis fizyczny
Bibliogr. 35 poz., rys., tab.
Twórcy
autor
  • Faculty of Mechanical Engineering, Department of Design and Mechanical Elements, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovak Republic
  • Faculty of Mechanical Engineering, Department of Design and Mechanical Elements, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovak Republic
autor
  • Faculty of Mechanical Engineering, Department of Design and Mechanical Elements, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovak Republic
  • Faculty of Mechanical Engineering, Department of Materials Engineering, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovak Republic
autor
  • Faculty of Mechanical Engineering, Department of Technological Engineering, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovak Republic
Bibliografia
  • 1. Akay, D., Demıray, A., Kurt, M., 2008. Collaborative tool for solving human factors problems in the manufacturing environment: The Theory of Inventive Problem Solving Technique (TRIZ) method. International Journal of Production Research, 46(11), 2913-2925, DOI: 10.1080/00207540600969774
  • 2. Altshuller, G., 1999. The Innovation Algorithm: TRIZ, systematic innovation and technical creativity, first ed. Technical Innovation center, Worcester, Massachusetts, USA.
  • 3. Bhudolia, S.K., Gohel, G., Leong, K.F., Islam, A., 2020. Advances in Ultra-sonic Welding of Thermoplastic Composites: A Review, Materials, 13(6), 1284, DOI: 10.3390/ma13061284
  • 4. Bultey, A., Yan, W., Zanni, C., 2015. A Proposal of a Systematic and Consistent Substance-field Analysis. World Conference: TRIZ FUTURE, TF 2011-2014, Elsevier Procedia, 701-710.
  • 5. Čačo, M., Kohár, R., Hrček, S., Tribula, R., Ščerba, P., 2017a. Use the Method of TRIZ in Optimizing Automated Machine for Ultrasonic Welding. 12th International Scientific Conference of Young Scientists on Sustainable, Modern and Safe Transport Location, High Tatras, Slovakia, Elsevier Procedia, 80-85.
  • 6. Čačo, M., Tribula, R., Ščerba, P., Kohár, R., 2017b. Application of simulation software to optimize construction nodes of ultrasonic welding machines. 58th International Conference of Machine Design Departments, Czech University of Life Sciences, Prague, Czech Republic, 56-59.
  • 7. Chechurin, L., Borgianni, Y., 2016. Understanding TRIZ through the review of top cited publications. Computers in Industry, 82, 119-134, DOI: 10.1016/j.compind.2016.06.002
  • 8. EMERSON, 2023. “Ultrasonice Metal Welding”, available at: https://www.emerson.com/sk-sk/automation/welding-assembly-clean-ing/metal-welding (accessed 20 February 2023)
  • 9. Fang, Y., Yamamoto, T., Komarov, S., 2018. Cavitation and acoustic streaming generated by different sonotrode tips. Ultrasonics Sonochemistry, 48, 79-87, DOI: 10.1016/j.ultsonch.2018.05.011
  • 10. Fiorineschi, L., Frillici, F.S., Rotini, F., Conti, L., Rossi, G., 2021. Adapted Use of the TRIZ System Operator. Applied Sciences, 11(14), 6476, DOI: 10.3390/app11146476
  • 11. Gallego-Juarez, J. A., Graff, K.F., 2014. Power Ultrasonics: Applications of High-Intensity Ultrasound, first ed. Woodhead Publishing, Oxford, United Kingdom.
  • 12. Gronauer, B., Nähler, H.T., 2016. TRIZ-Supported Development of an Allocation System for Sheet Metal Processing. Research and Practice on the Theory of Inventive Problem Solving (TRIZ), 169-185, DOI: 10.1007/978-3-319-31782-3_10
  • 13. Gupta, K., Davim, P.J., 2021. Advanced Welding and Deforming (Handbooks in Advanced Manufacturing), first ed. Elsevier.
  • 14. Hipple, J., 2005. The Integration of TRIZ with Other Ideation Tools and Pro-cesses as well as with Psychological Assessment Tools. Creativity and innovation management, 14(1), 22-33, DOI: 10.1111/j.1476-8691.2005.00322.x
  • 15. IPASlovakia, 2017. “TRIZ - Creation and solution of innovative assignments”, available at: https://www.ipaslovakia.sk/clanok/triz-tvorba-a-riesenie-inovacnych-zadani (accessed 19 February 2023)
  • 16. Kaplan, S., 1996. An Introduction to TRIZ, Ideation International Inc. Farmington Hills, Michigan, USA.
  • 17. Katolický, Z., Bušov, B., Bartlová, M., 2014. Turbojet engine innovation and TRIZ. 16th International Conference on Mechatronics - Mechatronika 2014, Brno, Czech Republic, IEEE, 16-23.
  • 18. Kuo, C.C., Tsai, Q.Z., Li, D.Y., Lin, Y.X., Chen, W.X., 2022. Optimization of Ultrasonic Welding Process Parameters to Enhance Weld Strength of 3C Power Cases Using a Design of Experiments Approach. Polymers, 14(12), 2388, DOI: 10.3390/polym14122388
  • 19. Kuratani, F., Miyano, S., Yoshida, T., Washio, S., 2019. Effect of contact area with fixture on dynamic behaviour of joint interface in ultrasonic welding of thermoplastics. Thirteenth International Conference on Recent Advances in Structural Dynamics, Valpre, Lyon, France, IOP Publishing, Journal of Physics: Conference Series 1264th ed., Vol. 012047
  • 20. Li, H., Cao, B., 2019. Effects of welding pressure on high-power ultrasonic spot welding of Cu/Al dissimilar metals. Journal of Manufacturing Processes, 46, 194-203, DOI: 10.1016/j.jmapro.2019.07.018
  • 21. Mongan, P.G., Modi, V., McLaughlin, J.W., Hinchy, E.P., O’Higgins, R.M., O’Dowd, N.P., McCarthy, C.T., 2022. Multiobjective optimisation of ultrasonically welded dissimilar joints through machine learning. Journal of Intelligent Manufacturing, 33(4), 1125–1138. DOI: 10.1007/s10845-022-01911-6
  • 22. NOTUS, 2023. “Ultrasonic welding? Yes, this technology can do that too”, available at: https://www.notus.sk/blog/zvaranie-ultrazvukom-ano-aj-to-tato-technologia-dokaze (accessed 19 February 2023)
  • 23. Orloff, M.A., 2010. Inventive Thinking through TRIZ: A Practical Guide. Second ed. Springer Berlin Heidelberg, Germany.
  • 24. Palčák, F., 2016. Improvement of Dynamic Characteristics of the Car in the Light of Technological Evolution. XII International Conference on the Theory of Machines and Mechanisms, Liberec, Czech Republic, Springer Cham, 391–397.
  • 25. Rantanen, K., Domb, E., 2007. Simplified TRIZ: New Problem Solving Applications for Engineers and Manufacturing Professionals, second ed. Auerbach Publications, Boca Raton, Florida, USA.
  • 26. Sahoo, S.K., Satpathy, M.P., 2020. Ultrasonic Welding of Metal Sheets, first ed., CRC Press, Boca Raton, Florida, USA.
  • 27. Shu, K.M., Wang, Y.J., Chi, C.W., 2013. The Design of Multiple Function Acoustic Horns for Ultrasonic Welding of Plastic. Applied Mechanics and Materials, 479-480, 329–332. DOI: 10.4028/www.scien-tific.net/amm.479-480.329
  • 28. Skařupa, J, 2007. Creativity and innovation thinkinking (Kreativita a inovační myslení v konstruování), Ediční středisko VSB TUO, Ostrava, Czech Re-public.
  • 29. Terninko, J., Zusman, A., Zlotin, B., 1998. Systematic Innovation: An Introduction to TRIZ (Theory of Inventive Problem Solving), first ed., CRC Press, Boca Raton, Florida, USA.
  • 30. Tomašiková, M., Tropp, M., Gajdošík, T., Krzywonos, L., Brumerčík, F., 2017. Analysis of Transport Mechatronic System Properties. 12th Inter-national Scientific Conference of Young Scientists on Sustainable, Mod-ern and Safe Transport Location, High Tatras, Slovakia, Elsevier Proce-dia, 881-886.
  • 31. Tropp, M., Brumerčík, F., Šteininger, J., Weis, P., Glowacz, A., 2018. Heat distribution in the deep drawing device components working by high temperatures. The 10th International Symposium Machine and Industrial De-sign in Mechanical Engineering, Novi Sad, Serbia, IOP Science 393, 012075.
  • 32. Tropp, M., Tomašiková, M., Bašťovanský, R., Krzywonos, L., Brumerčík, F, 2017. Concept of Deep Drawing Mechatronic System Working in Extreme Conditions. 12th International Scientific Conference of Young Scientists on Sustainable, Modern and Safe Transport Location, High Tatras, Slovakia, Elsevier Procedia, 893-898.
  • 33. Troughton, M.J., 2008. Handbook of Plastics Joining: A Practical Guide (Plastics Design Library), second ed. William Andrew Norwich, New York, USA.
  • 34. Wang, X., Song, J., Liu, J., Wang, Z.L., 2007. Direct-Current Nanogenerator Driven by Ultrasonic Waves. Science 316(5821), 102-105, DOI: 10.1126/science.1139366
  • 35. Zhang, C., Li, H., Liu, Q., Huang, C., Zhou, K., 2022. Ultrasonic Welding of Aluminum to Steel: A Review. Metals, 13(1), 29, DOI: 10.3390/met13010029
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d0d70e73-9758-48db-b10d-a9db8987a6ef
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