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The flotation behavior of hard-to-separate and high-ash fine coal was investigated using conventional flotation with constant power input. A new flotation process, based on energy input and distribution, was designed to lower the ash content of concentrate. The results obtained using Fourier transform infrared (FTIR) analysis show that the coal samples have good floatability because of many hydrophobic and few hydrophilic functional groups. Under a constant power input, a large number of ash-forming materials floated into a froth product at the start of flotation. Based on the Fuerstenau upgrading curves, it was determined that the 0.25-0.074 mm size fraction range showed the worst selectivity when compared with 0.50-0.25 mm and -0.074 mm size fractions. The desired concentrate with an ash content of 13.98%, 27.59% of ash recovery, and 80.01% combustible matter recovery could be obtained by transferring the excess energy of the flotation-conditioning stage to the pre-conditioning stage and increasing the power input step-by-step in the flotation-conditioning stage at equal total energy consumption.
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Tom
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703--717
Opis fizyczny
Bibliogr. 34 poz., rys., tab.
Twórcy
autor
- School of Chemical Engineering and Technology, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China
autor
- Chinese National Engineering Research Center of Coal Preparation and Purification, China University of Mining and Technology, Xuzhou 221116 , Jiangsu, China
autor
- Chinese National Engineering Research Center of Coal Preparation and Purification, China University of Mining and Technology, Xuzhou 221116 , Jiangsu, China
autor
- Chinese National Engineering Research Center of Coal Preparation and Purification, China University of Mining and Technology, Xuzhou 221116 , Jiangsu, China
autor
- School of Chemical Engineering and Technology, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China
autor
- School of Chemical Engineering and Technology, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China
Bibliografia
- ABKHOSHK E., KOR M., REZAI B., 2010. A study on the effect of particle size on coal flotation kinetics using fuzzy logic. Expert Systems with Applications, 37(7): 5201–5207.
- AKDEMIR U., SONMEZ I., 2003.Investigation of coal and ash recovery and entrainment in flotation. Fuel Processing Technology, 82, 1-9.
- BAKALARZ A., DRZYMALA. J.,2013. Interrelation of the Fuerstenau upgrading curves with kinetics of separation. Physicochemical Problems of Mineral Processing, 49(2), 443–451.
- BARRAZA J., GUERRERO J., PINERES J., 2013. Flotation of refuse tailing fine coal slurry. Fuel processing Technology,106, 498-500.
- CHELGANI S.C., SHAHBAZI B., REZAI B., 2010. Estimation of froth flotation recovery and collision probability based on operational parameters using an artificial neural network. International Journal of Mineral Metallurgy and Materials, 17(5): 526–534.
- DEY S., 2012.Enhancement in hydrophobicity of low rank coal by surfactants-A critical overview. Fuel Processing Technology, 94 (1), 151-158.
- DRZYMALA J., AHMED H.A. M., 2005. Mathematical equations for approximation of separation results using the Fuerstenau upgrading curves. Int. J. Miner. Process. 76, 55–65.
- DRZYMALA J., LUSZCZKIEWICZ A., FOSZCZ D., 2010. Application of Upgrading Curves for Evaluation of Past, Present, and Future Performance of a Separation Plant Mineral. Processing and Extractive Metallurgy Review: An International Journal, 31(3),165-175.
- FUERSTENAU D.W. et al., 1992, Coal surface control for advanced fine coal flotation. Project No. DE-AC22-88PC88878, University of California, University of Utah, Columbia University, Praxis Engineers, Final Report.
- GRZYBEK T., PIETRZAK R., WACHOWSKA, H., 2006. The influence of oxidation with air in comparison to oxygen in sodium carbonate solution on the surface composition of coals of different ranks. Fuel, 85(7): 1016-1023.
- GUI X., LIU J., CAO Y. 2014a. Flotation process design based on energy input and distribution. Fuel Processing Technology, 120, 61-70.
- GUI X., WANG Y., ZHANG H., LI S., 2014b. Effect of two-stage stirred pulp-mixing on coal flotation. Physicochemical Problems of Mineral Processing, 50(1), 299−310.
- GUPTA A.K., BANERJEE P.K., MISHRA A., 2009. Influence of chemical parameters on selectivity and recovery of fine coal through flotation. International Journal of Mineral Processing, 92, 1-6.
- JENA M.S., BISWAL S. K., RUDRAMUNIYAPPA M.V., 2008. Study on flotation characteristics of oxidised Indian high ash sub-bituminous coal. International Journal of Mineral Processing, 87(1), 42-50.
- JIA R, HARRIS H.G., FUERSTENAU D.W, 2000. An improved class of universal collectors for the flotation of oxidized and/or low-rank coal. International Journal of Mineral Processing, 58, 99-118.
- JIA R., HARRIS G.H., FUERSTENAU D.W., 2000. An improved class of universal collectors for the flotation of oxidized and/or low-rank coal. International Journal of Mineral Processing. 58(1), 99-118.
- LIU D., PENG Y., 2014. Reducing the entrainment of clay minerals in flotation using tap and saline water. Powder Technology, 253, 216-222.
- LI Y., ZHAO W., GUI X., ZHANG X., 2013. Flotation kinetics and separation selectivity of coal size fractions. Physicochemical Problems of Mineral Processing,49 (2), 387-395.
- PIETRZAK R., WACHOWSKA H., 2003. Low temperature oxidation of coals of different rank and different sulphur content. Fuel, 82(6),705-713.
- PIETRZAK R., WACHOWSKA H., 2004. Thermal analysis of oxidised coals. Thermochimica Acta, 419(1),247-251.
- POLAT M., POLAT H., CHANDER S., 2003. Physical and chemical interactions in coal flotation. International Journal of Mineral Processing, 72, 199-213.
- TAO D., LI B., JOHNSON S., PAREKH B.K., 2002. A flotation study of refuse pond coal slurry. Fuel processing Technology, 76, 201-210.
- TAO X., CAO Y., LIU J., 2009. Studies on characteristics and flotation of a hard-to-float high-ash fine coal. Procedia Earth and Planetary Science, 1,799-806.
- VANANGAMUDI M., KUMAR V. C., RAO T.C., 1988. Separation characteristics of different size and density fractions in batch coal flotation. Bull. Mater. Sci.10, 435-442.
- VAPUR H., BAYAT O., UCURUM M., 2010. Coal flotation optimization using modified flotation parameters and combustible recovery in a Jameson cell. Energy Conversion and Management 51, 1891-1897.
- WANG B, PENG Y., 2013. The behaviour of mineral matter in fine coal flotation using saline water. Fuel ,109, 309-315.
- WILLIAM J.O., OZDEMIR O., NGUYEN A.V..2010. Effect of mechanical and chemical clay removals by hydrocyclone and dispersants on coal flotation. Minerals Engineering, 23,413-419.
- WILLS B.A., NAPIER-MUNN T., 2006. Mineral processing technology. An introduction to the practical aspects of ore treatment and mineral recovery. 7th edition. Elsevier Science & Technology Books.
- WILLS B.A., NAPIER-MUNN J.J., NUNEZ E. 2006. Mineral Processing Technology. Seventhed, Butterworth-Heinemann, Oxford.
- XIA W., XIE G., LIANG C., 2014. Flotation behavior of different factions of fresh and oxidized coals. Powder Technology, 267, 80-85.
- XIA W., YANG J., 2013. Enhancement in Flotation of Oxidized Coal by Oxidized Diesel Oil and Grinding Pretreatment. International Journal of Coal Preparation and Utilization, 33(6), 257-265.
- XIA W., YANG J., LIANG C.,2013. Effect of microwave pretreatment on oxidized coal flotation. Powder Technology, 233, 186-189.
- XU Z., 2003. Electro kinetic study of clay interactions with coal in flotation. International Journal of Mineral Processing. 68, 183-196.
- XU Z., FRANZIDIS J., JOHNSON N., MANLAPIG E., 2005. Modelling of entrainment in industrial flotation cells: the effect of solids suspension. Minerals Engineering, 18, 51-58.
Typ dokumentu
Bibliografia
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