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Evaluation of alkali processing for the recycling of rare earth values from spent fluorescent lamps

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Phosphor samples collected after crushing and sieving of discarded fluorescent lamps comprise approximately 31 % rare earth elements in the form of Y1.90Eu0.10O3, Al11Ce0.67MgO19Tb0.33, and Al10.09Ba0.96Mg0.91O17: Eu2+ phase. Direct leaching and mechanical activation assisted leaching are incapable of recovering Ce, Tb values from the Al11Ce0.67MgO19Tb0.33 phase. Heat treatment with NaOH was found successful for dissociation of Ce, Tb phase via substitution of rare-earth ion by Na+ ion to form rare earth oxide and water-soluble NaAlO2. Y, Eu, Ce, and Tb values were recovered from heattreated mass in a two-step leaching process followed by recovery from the leach solution by oxalic acid precipitation. Over 95 % extraction rate was attained after heat treatment at 400 °C with 150 wt-% NaOH for 1 h. It was found that Y, Eu containing phase does not take part in the heat treatment process whereas the Ce, Tb phase undergoes a solid-state chemical reaction with NaOH via product layer diffusion model with 41.5 kJ/mol activation energy. Approximately 15 g mixed oxide (purity >95 %) of Y (79 %), Eu (7 %), Ce (5 %), and Tb (4 %) could be recovered from 100 units of discarded FLs. Microwave treatment of phosphor and NaOH (50 wt-%) yielded approximately 42 % Y, 100 % Eu, 65 % Ce, and 70 % Tb recovery in just 5 min. Approximately 9 g of REO and 5 g of cerium enriched leach residue were recovered from the microwave route within 5 min and depicted high microwave potential application in the recovery of Ce and Tb values from waste phosphor sample.
Rocznik
Strony
710--722
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
autor
  • Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Roorkee, Uttarakhand, 247667, India
  • Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Roorkee, Uttarakhand, 247667, India
  • Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Roorkee, Uttarakhand, 247667, India
Bibliografia
  • ANAND, A., SINGH, R., SHEIK, A.R., GHOSH, M.K., SANJAY, K., 2019. Leaching of Rare Earth Metals from Phosphor Coating of Waste Fluorescent Lamps. Trans. Indian. Inst. Met. 72(3), 623–634.
  • ANTONY, M.P., JHA, A., TATHAVADKAR, V., 2013. Alkali roasting of Indian chromite ores: thermodynamic and kinetic consideration. Miner. Process. Extr. Metall. 115(2), 71-79.
  • BINNEMANS, K., JONES, P.T., BLANPAIN, B., GERVEN, T.V., YANG, Y, WALTON, A., BUCHERT, M., 2013. Recycling of Rare Earths: A Critical Review. J. Clean. Prod. 51, 1-22.
  • BOBICKI, E.R., LIU, Q., XU, Z., 2014. Microwave heating of ultramafic nickel ores and mineralogical effects. Miner. Eng. 58, 22-25.
  • DAN, Z., JI, C., DEQIAN, L., 2014. Separation chemistry and clean technique of cerium (IV): A review. J. Rare Earths 32, 681-685.
  • EDUAFO, P.M., MISHRA, B., 2018. Leaching Kinetics of Yttrium and Europium Oxides from Waste Phosphor Powder. J. Sustain. Metall. 4(4), 437-442.
  • GUPTA, C.K., Krishnamurthy, N., 2017. Extractive Metallurgy of Rare Earths. CRC Press.
  • HABASHI, F., 2013. Extractive metallurgy of rare earths. Can. Metall. Q. 52(3), 224-233.
  • HE, L., JI, W., YIN, Y., SUN, W., 2018. Study on alkali mechanical activation for recovering rare earth from waste fluorescet lamps. J. Rare Earth 36, 108-112
  • IBM, Indian Minerals Yearbook 2017 (Part- III: Mineral Reviews) 56th edition: Rare Earths.
  • LIANG, Y., LIU, Y., LIN, R., GUO, D., LIAO, C., 2016. Leaching of rare earth elements from waste lamp phosphor mixtures by reduced alkali fusion followed by acid leaching. Hydrometallurgy 163, 99–103.
  • LIU, H., ZHANG S., PAN D., LIU Y.F., LIU, B., TIAN, J.J., VOLINSKY, A.A., 2015. Mechanism of CeMgAl11O19: Tb3+ alkaline fusion with sodium hydroxide. Rare. Met. 34, 189–194.
  • LIU, H., ZHANG, S., PAN, D., TIAN, J., YANG, M., WU, M., VOLINSKY, A.A., 2014. Rare earth elements recycling from waste phosphor by dual hydrochloric acid dissolution. J. Hazard. Mater. 272, 96–101.
  • LIU, Y.F., ZHANG, S.G., LIU, B., SHEN, H.L., 2019. An alkaline fusion mechanism for aluminate rare earth phosphor: cation–oxoanion synergies theory. Rare Met. 38(4), 299–305.
  • LI, K., CHEN, J., ZOU, D., LIU, T., LI, D., 2019. Kinetics of nitric acid leaching of cerium from oxidation roasted Baotou mixed rare earth concentrate. J. Rare Earths 37, 198-204.
  • PICKLES, C.A., 2009. Microwaves in extractive metallurgy: Part 1 – Review of fundamentals. Miner. Eng. 22, 1102-1111.
  • LOY, S.V., BINNEMANS, K., GERVEN, T.V., 2017. Recycling of rare earth from lamp phosphor waste: Enhanced dissolution of LaPO4: Ce3+, Tb3+ by mechanical activation. J. Clean. Prod. 156, 226-234.
  • ROY, R.K., 1995. A primer on the Taguchi method. Reinhold, New York.
  • STEVELS, A.L.N., 1978. Ce3+ luminescence in hexagonal aluminates containing large divalent or trivalent cations. J. Electrochem. Soc. 125(4), 588.
  • TAN, Q., DENG, C., LI, J., 2016. Innovative Application of Mechanical Activation for Rare Earth Elements Recovering: Process Optimization and Mechanism Exploration. Scientific Reports 6, 19961.
  • TANVAR, H., DHAWAN, N., 2019. Recovery of rare earth oxides from discarded compact fluorescent lamps. Miner. Eng. 135, 95–104.
  • TANVAR, H., KUMAR, S., DHAWAN, N., 2019. Microwave Exposure of Discarded Hard Disc Drive Magnets for Recovery of Rare Earth Values. JOM 71(7), 2345-2352.
  • TUNSU, C., EKBERG, C., RETEGAN, T., 2014. Characterization and leaching of real fluorescent lamp waste for the recovery of rare earth metals and mercury. Hydrometallurgy 145, 91–98.
  • TUNSU, C., PETRANIKOVA, M., EKBERG, C., RETEGAN, T., 2016. A hydrometallurgical process for the recovery of rare earth elements from fluorescent lamp waste fractions. Sep. Purif. Technol. 161, 172–186.
  • WENYUAN, W., XUE, B., SHUCHEN, S. AND GANFENG, T., 2006. Study on roasting decomposition of mixed rare earth concentrate in CaO-NaCl-CaCl2. J Rare Earth, 24(1), 23-27.
  • ZHANG, J., ZHANG, Z., TANG, Z., LIN, Y., 2001. Mn2+ luminescence in (Ce, Tb) MgAl11O19 phosphor. Mater. Chem. Phys. 72(1), 81.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d0269c77-af0f-4938-bd9c-f0faf501dcda
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