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The formability of aluminum alloys at room temperature is low, which can lead to the fracture of the sheets under traditional stamping. In this work, electromagnetic forming (EMF) and stamping flanging of 5052 aluminum alloy sheets were performed by experimentally and 3D numerical simulation. Under stamping flanging, when the prefabricated hole diameter decreases, the flanging height increases, but the gap between the flanged part and die and maximum thinning rate becomes larger. With the increase of discharge voltage, the fittability of the flanged parts is improved. There is a critical discharge voltage, under which the fittability and maximum thinning rate are optimal. Compared with stamping, the sheet flanging height is larger under EMF. This is due to the inner and outer layers of sheet fillet are subjected to greater radial tensile strain, and the thickness of sheet fillet are reduced after EMF. In addition, the sheet mouth collides with die at high speed, which causes the mouth material extend radially. The results revealed that the hardness of outer and middle layers at the sheet fillet was larger after EMF than that after stamping, while that of the inner layer was relatively small. This distribution of hardness corresponds to material strain.
Czasopismo
Rocznik
Tom
Strony
art. no. e203, 2023
Opis fizyczny
Bibliogr. 18 poz., rys.
Twórcy
autor
- College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China
autor
- Light Alloy Research Institute, Central South University, Changsha 410083, China
- State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, Changsha 410083, People’s Republic of China
autor
- College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China
autor
- Light Alloy Research Institute, Central South University, Changsha 410083, China
Bibliografia
- 1. Zhang XL, Guo H, Zhao HF, Bi HJ, Gong LL. Heating flanging process for quenched state 2219 aluminum alloy sheets. Forg Stamp Technol. 2021;46(10):5.
- 2. Polak S, Kaczyński P, Gronostajski Z, Jaskiewicz K, Krawczyk J, Skwarski M, et al. Warm forming of 7075 aluminum alloys. Proc Eng. 2017;207:2399–404.
- 3. Psyk V, Risch D, Kinsey BL, Tekkaya AE, Kleiner M. Electromagnetic forming–a review. J Mater Process Technol. 2011;211(5):787–829.
- 4. Cui XH, Du ZH, Xiao A, Chen BG. Electromagnetic partitioning forming and springback control in the fabrication of curved parts. J Mater Process Technol. 2020;288:116889.
- 5. Du ZH, Yan ZQ, Cui XH, Chen BG, Deng ZS. Springback control and large skin manufacturing by high-speed vibration using electromagnetic forming. J Mater Process Technol. 2021;299:117340.
- 6. Kamal M, Shang J, Cheng V, et al. Agile manufacturing of a micro-embossed case by a two-step electromagnetic forming process. J Mater Process Technol. 2007;190:41–50.
- 7. Ma HJ, Huang L, Wu MQ, Li JJ. dynamic ductility and fragmentation for aluminum alloy using electromagnetic ring expansion. Procedia Eng. 2014;81:787–92.
- 8. Fang JX, Mo JH, Li JJ. Microstructure difference of 5052 aluminum alloys under conventional drawing and electromagnetic pulse assisted incremental drawing. Mater Charact. 2017;129:88–97.
- 9. Yan ZQ, Xiao A, Zhao P, Cui XH, Yu HL, Lin YH. Deformation behavior of 5052 aluminum alloy sheets during electromagnetic hydraulic forming. Int J Mach Tools Manuf. 2022;179:103916.
- 10. Lin YH, Cui XH, Chen KH, Xiao A, Yan ZQ. Forming limit and mechanical properties of 2024-o aluminum alloy under electromagnetic forming. Met Mater Int. 2022;28:2472.
- 11. Xiao A, Huang CQ, Yan ZQ, Cui XH, Wang SP. Improved forming capability of 7075 aluminum alloy using electrically assisted electromagnetic forming. Mater Charact. 2022;183:111615.
- 12. Yu HP, Zheng QL, Wang SL, et al. The deformation mechanism of circular hole flanging by magnetic pulse forming. J Mater Process Technol. 2018;257:54–64.
- 13. Ou H, Sun SJ, Li PF, et al. A dynamic small-sized hole flanging process driven by Lorentz-force for aluminum alloys. Int J Adv Manuf Technol. 2021;14:1019–30.
- 14. Su HL, Huang L, Li J, et al. Two-step electromagnetic forming: a new forming approach to local features of large-size sheet metal parts. Int J Mach Tools Manuf. 2018;124:99–116.
- 15. Yan ZQ, Lin L, Chen Y, Cui XH, et al. Electromagnetic flanging using a field shaper with multiple seams. Int J Adv Manuf Technol. 2022;120:1747–63.
- 16. Zhang L, Cui XH, Deng Q, et al. Comparison of the deformation behavior of circular hole-flanging obtained by electromagnetic forming and stamping. Int J Adv Manuf Technol. 2022;121:171–83.
- 17. Yan ZQ, Xiao A, Cui XH, et al. Fracture behavior of 7075–T6 aluminum alloy under electromagnetic forming and traditional stamping. Arch Civil Mech Eng. 2021;21:134.
- 18. Su H. 2013 Research on the FLD and uniaxial tensile behaviour of 5A02 Aluminium Alloy Sheet in the Electromagnetic Pulse Forming (Master Thesis). Harbin, CHN: Harbin Institute of Technology.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-cfcceb2f-b966-4ddb-87c7-c76dcbde70a3