Integrated Maintenance-Quality Strategies Taking into Account the Impact off the System Degradation on the Quality of Output Products

• Autorzy: Gouiaa-Mtiba Amal , Dellagi Sofiene , Achour Zied , Erray Walid

Identyfikatory

DOI

10.26411/83-1734-2015-1-41-5-19

• Języki publikacji: EN

Abstrakty

EN

This paper deals with integrated models joining maintenance and quality. We consider a manufacturing system composed of a single machine subject to an increased random failure rate and producing conforming and non-conforming items. In order to decrease the random failure rate and its impact on the quality of output products, a bloc type preventive maintenance strategy with minimal repair is considered. Our study consists in developing integrated analytical models joining maintenance and quality in order to determine the optimal preventive maintenance plan taking into account the progressive quality perturbation and the economic impact of reworking activities. Two strategies are developed. In fact, for the first strategy, we propose reworking activities for all non-conforming products in order to improve their quality condition and to sell all batches at the best price Pmax. The aim of this strategy is to find the optimal number of batches produced and reworked N* before each preventive maintenance action, maximizing the total net profit per time unit PT1. For the second strategy, the same problem is studied but for a finite horizon. Two mathematical models are developed in order to find the optimal value of the decision variable N* for both strategies. Numerical examples are presented in order to illustrate the proposed models and a sensitivity study is developed to evaluate the influence of the variation of some parameters.

Słowa kluczowe

EN

integrated maintenance strategy; reworking activity; deterioration; optimization; quality

• Wydawca: Międzynarodowa Wyższa Szkoła Logistyki i Transportu we Wrocławiu
• Czasopismo: Logistics and Transport
• Rocznik: 2019
• Tom: Vol. 41, No. 1
• Strony: 41--49
• Opis fizyczny: Bibliogr. 18 poz., rys., tab.

Twórcy

autor

Gouiaa-Mtiba Amal

• LGIPM, Lorraine University, France

autor

Dellagi Sofiene

• LGIPM, Lorraine University, France

autor

Achour Zied

• LGIPM, Lorraine University, France

autor

Erray Walid

• Crédit Agricole S.A., Paris, France

Bibliografia

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• [5] Ben-Daya, M. (2002). The economic production lot-sizing problem with imperfect production processes and imperfect maintenance. International Journal of Production Economics, 76, pp. 257-264.
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• [11] Hongzhou, W. (2002). A survey of maintenance policies of deteriorating systems. European Journal of Operational Research, 139, pp. 469-489.
• [12] Liao, P.E. and Xi, L. (2010). Preventive maintenance scheduling for repairable system with deterioration. International Journal of Intelligent Manufacturing, p. 21, pp. 875-884.
• [13] Lim, J.H., Kim, D.K., and Park, D.H. (2005). Cost evaluation for an imperfect-repair model with random repair time. International Journal of Systems Science, p. 36, pp. 717-726.
• [14] Linderman, K., Mckone-Sweet, K.E., and Anderson, J.C. (2005). An integrating systems approach to process control and maintenance. European Journal of Operational Research, p. 164, pp. 324-340.
• [15] McCall, J. J. (1965). Maintenance policies for stochastically failing equipment: A survey. Management Science, 11(5), pp. 493-524.
• [16] Radhoui, M., N.Rezg, and A.Chelbi (2010). Integrated maintenance and control policy based on quality control. Computers and Industrial Engineering, p. 58, pp. 443-451.
• [17] Rahim, M.A. and Ben-Daya, M. (2001). Integrated models in production planning, inventory, quality and maintenance. Spring, US.
• [18] Wang, S. (2013). Integrated model of production planning and imperfect preventive maintenance for single machine system. European Journal of Operational Research, p. 18, pp. 140-156.

Uwagi

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).